JLG 510AJ Service Manual User Manual
Service and maintenance manual model 510aj
Table of contents
Document Outline
- Section A. Introduction - Maintenance Safety Precautions
- Section 1. Specifications
- Section 2. General
- Section 3. Chassis and Turntable
- 3.1 Tires & Wheels
- 3.2 Torque Hub (Machines built Before S/N 1300000064)
- Roll, Leak and Brake Testing
- Tightening and Torquing Bolts
- Main Disassembly
- Input Carrier Disassembly
- Output Carrier Disassembly
- Housing-Spindle Disassembly
- Spindle-Brake Disassembly
- Input Carrier Sub-Assembly
- Output Carrier Sub-Assembly
- Spindle-Brake Sub-Assembly
- Housing-Spindle Sub-Assembly
- Integral Brake Check
- Main Assembly
- 3.3 Torque Hub (Machines built After S/N 1300000064)
- 3.4 Re-Aligning torque hub input coupling
- 3.5 Drive Motor
- 3.6 Adjustment Procedure For Lockout Valve
- 3.7 Oscillating Axle Bleeding Procedure and Lockout Test
- 3.8 Swing Bearing
- 3.9 Generator
- 3.10 Deutz Engine
- 3.11 Deutz EMR 2 (S/N 1300000981 to Present)
- 3.12 Perkins Engine General Maintenance
- 3.13 Engine Radiator Fill Procedure - Perkins & Caterpillar
- 3.14 DGC Diagnostic Support and Trouble Code Definitions
- 3.15 Diagnostic Trouble Code Fault Descriptions
- DTC 116- ECT Higher Than Expected Stage 1
- DTC 117- ECT/CHT Low Voltage
- DTC 118- ECT/CHT High Voltage
- DTC 122- TPS1 Signal Voltage Low
- DTC 123- TPS1 Signal Voltage High
- DTC 217- ECT Higher Than Expected 2
- DTC 219- RPM Higher Than Max Allowed Governed Speed
- DTC 336- Crank Signal Input Noise
- DTC 337- Loss of Crank Input Signal
- DTC 521- Oil Pressure Sender/Switch High Pressure
- DTC 524- Oil Pressure Low
- DTC 562- Battery Voltage (VBat) Low
- DTC 563- Battery Voltage (VBat) High
- DTC 601- Microprocessor Failure - FLASH
- DTC 604- Microprocessor Failure - RAM
- DTC 606- Microprocessor Failure - COP
- DTC 642- 5 Volt External Low Voltage
- DTC 643- 5 Volt External High Voltage
- DTC 1612- Microprocessor Failure - RTI 1
- DTC 1613- Microprocessor Failure - RTI 2
- DTC 1614- Microprocessor Failure - RTI 3
- DTC 1615- Microprocessor Failure - A/D
- DTC 1616- Microprocessor Failure - interrupt
- DTC 1625- CAN J1939 Shutdown Request
- DTC 1626- CAN J1939 Transmit (Tx) Fault
- DTC 1627- CAN J1939 Receive (Rx) Fault
- DTC 1628- CAN Address Conflict Failure
- DTC 1629- J1939 TSC1 Message Reciept Loss
- Diagnostic Aids
- DTC 1652- TPS1 Loss of Communications
- Diagnostic Aids
- DTC 2111- Unable to Reach Lower TPS
- DTC 2112- Unable to Reach Higher TPS
- DTC 9999- Throttle Actuator Failsafe Spring Failure
- DTC to SPN/FMI Table
- Section 4. Boom and Platform
- Section 5. Hydraulics and Hydraulic Schematics
- Section 6. JLG Control System
- Section 7. Basic Electrical Information and Electrical Schematics