Poison Spyder CJ ROCKBRAWLER REAR BUMPER WITH TIRE CARRIER - Manual

INSTALLATION INSTRUC
TIO
NS
©2011 POISON SPYDER CUSTOMS, INC. • 951-849-5911 • WWW.POISONSPYDER.COM
TJ-YJ-CJ ROCKBRAWLER REAR BUMPER
WITH TIRE CARRIER INSTALLATION
The Poison Spyder Customs RockBrawler Rear
Bumper with Tire Carrier is easy to install with
the right tools and good mechanical abilities. If
you are not confident in your mechanical skills,
please seek the help of a professional to perform
the installation. Please read through these entire
instructions before proceeding with installation.
IMPORTANT: Completely install and remove the
bumper prior to painting or powder coating it.
This will allow you to check for fitment or do any
clearancing or fitting ahead of time, to reduce
the chance of damage to the finish during final
installation. Poison Spyder Customs Inc. is not
responsible for costs for or damage to paint or
powder coat finish under any circumstances,
including paint or powder coat of incorrectly
shipped or defective parts.
PARTS LIST
(1) RockBrawler Rear Bumper with tire carrier
spindle & latch housing
(1) RockBrawler Rear Tire Carrier
(1) Spyder Web Gusset Detail
(1) Tire Mount - Carrier Side
(1) Tire Mount - Tire Side
(1) License Plate Mount
(1) Latch Mechanism
(1) Latch Pin
(1) Latch Receiver
(1) Ball Joint Elbow
(1) Threaded Latch Rod
(1) Latch Knob
(1) Lock Pin Assembly
(1) Lock Pin Knob
(1) Lock Pin Slider Plate
(2) Tapered Roller Bearing with Race - Timken
SET5
(1) Grease Seal - Timken #5121
(1) Billet Pivot Housing Cap
(1) Pivot Housing Cap O-Ring
(1) 1”-14 GrC All Metal Lock Nut
(1) 1” Flat Washer
(2) Bolt Plate (pre-installed)
(16) 3/8-16 Keeper Washer (pre-installed)
(16) 3/8-16 X 2 Gr8 Hex Head Cap Screw (pre-
installed)
(11) 3/8 Flat Washer
(11) 3/8-16 Nylon Insert Lock Nut
(4) 7/16-14 x 1 Gr8 Hex Head Cap Screw
(8) 7/16 Flat Washer
(4) 7/16-14 Nylon Insert Lock Nut
(3) 3/8-16 X 3/4 Hex Head Cap Screw
(4) 1/4-20 X 3/4 SS Button Head Cap Screw
(2) 1/4-20 X 3/4 Gr5 Hex Head Cap Screw
(8) 1/4 Flat Washer
(6) 1/4-20 Nylon Insert Lock Nut
(3) #10-24 X 3/4 SS Button Head Cap Screw
(3) #10-24 Nylon Insert Lock Nut
(3) #10 Flat Washer
(2) 1/8” Blind Rivet
(3) Wheel Stud
(3) Wheel Lug Nut
TOOLS NEEDED
• Primer, paint, cleaners and masking
materials (if painting)
• Mechanic’s tool set with a full assortment
of SAE and metric end wrenches, sockets,
ratchets, hex keys, etc.
• 18mm socket
• 9/16” socket
• Ratchet
• Torque wrench
• T27 Torx driver bit with ratchet
• 1-1/2” socket with breaker bar
• 2-12” wrench, socket or big-ass crescent
wrench