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Wesley BC-620-4CA User Manual

Page 59

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Curtis 1234/36/38 Manual,

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11

55

2 3 J U LY 2 0 0 8 D R A F T

3 — PROGRAMMABLE PARAMETERS:

Battery Parameters

BATTERY MENU

ALLOWABLE

PARAMETER

RANGE

DESCRIPTION

Nominal Voltage

24–84 V

Must be set to the vehicle’s nominal battery pack voltage. This parameter

Nominal_Voltage

1536–5376

is used in determining the overvoltage and undervoltage protection thresholds
for the electronic system.

Overvoltage protection cuts back regen braking to prevent damage

to batteries and other electrical system components due to overvoltage.
Undervoltage protection prevents systems from operating at voltages below
their design thresholds.

The four threshold points are calculated from the Nominal Voltage, Under-

voltage Cutback Range, User Overvoltage, and User Undervoltage parameter
settings and the controller’s minimum voltage and maximum voltage ratings:

VOLTAGE

RATINGS

BROWNOUT

MIN

MAX

CONTROLLER

VOLTAGE

*

VOLTAGE

VOLTAGE

24V

15V

16.8V

30V

24–36V

15V

16.8V

45V

36–48V

20V

25.2V

60V

48–80V

20V

33.6V

105V

80–108V

30V

50.4V

130V

Overvoltage = Either Max Voltage (see voltage ratings table)
or User Overvoltage × Nominal Voltage, whichever is lower.

Severe Overvoltage = Overvoltage (see previous item) + 10V.

Undervoltage = Either Min Voltage (see voltage ratings table)
or User Undervoltage × Nominal Voltage, whichever is higher.

Severe Undervoltage = Undervoltage point – Undervoltage Cutback Range.

* The Brownout Voltage is determined by the controller base type and cannot

be changed. When the capacitor voltage falls below the Brownout voltage
the bridge is switched off (i.e., motor current is switched off). If the capacitor
voltage stays below the Brownout voltage for > 64 msec the controller will reset
(equivalent to cycling the keyswitch). If the capacitor voltage rises above the
Brownout voltage before 64 msec have passed the bridge will be reenabled.
The Severe Undervoltage point can be set lower than the Brownout voltage.

Undervoltage Cutback Range 2.0–14.0 V

This parameter sets the voltage range between the Undervoltage and

Undervoltage_Cutback_Range

0–4096

Severe Undervoltage points (see Nominal Voltage description).

A Severe Undervoltage fault will be set if the capacitor voltage falls

below either the Severe Undervoltage point (drive current limit set to 0) or
the Brownout voltage (bridge disabled, motor current set to 0).

User Overvoltage

115–200 %

The value of this parameter is a percentage of the Nominal Voltage setting.

User_Overvoltage

293–512

The User Overvoltage parameter can be used to adjust the overvoltage
threshold, which is the voltage at which the controller will cut back regen
braking to prevent damage to the electrical system.

Typically this parameter is changed only when the controller is being

used in an application at the low end of the controller’s range: such as
a 48–80V controller being used in a system with a 48V battery pack. In
this case, the overvoltage threshold can be raised by setting the User
Overvoltage to a higher value. The overvoltage threshold can never be
raised above the controller’s power base maximum voltage rating.