Maintenance inspection, 1 inspection items and inspection schedule, 2 visual inspection – IAI America CT4 User Manual
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4. Maintenance Inspection
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4. Maintenance Inspection
4.1 Inspection Items and Inspection Schedule
Have maintenance inspections following the intervals below.
8 hours per day is assumed as the operation condition
Have inspections more frequently if the operation frequency is high for night and day continuous
operation, etc.
Visual inspection
Internal Check
Grease supply
At startup
inspection
ż
1 month after
start of
operation
ż
ż
6 months after
start of
operation
ż
ż
ż
1 year after
start of
operation
ż
ż
ż
Every 6
months
thereafter
ż
ż
ż
4.2 Visual Inspection
For the visual inspection, check the appearance following items.
Main Body
Looseness of attachment screws
Cables
Scratches, proper connection of connectors
Overall
vibration or abnormal noise
x
For Z-axis, it can be considered that the grease applied to the guide may drop depending on
the environment. Clean it up and have a grease supply when necessary.
4.3 Cleaning
x
Please clean the external body at any time.
x
When cleaning, wipe with a soft cloth to remove dust and dirt.
x
Do not blow compressed air so dust would not get in from gaps.
x
Do not apply petroleum solvent since it may damage the resin or painted surfaces.
x
When extremely dirty, wipe it off firmly with cloth that neutral detergent or alcohol is applied
on.
Caution: If the actuators are operated back and forth repeatedly over a distance of 30mm
or less, the oil film created by the grease may be broken. To keep operating in
this condition may cause abnormal noise and vibration, resulting in a malfunction
to cause flaking. It is recommended to have 5 cycles of back and forth operation
in a distance more than 50mm after every 5,000 to 10,000 rounds of the short
distance operation. A layer of the grease will recover.