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Ransburg, Current output test, Polar and non-polar solvents – Ransburg Evolver 303 Solvent Applicator A11976-XXX User Manual

Page 33: Evolver 303 robotic atomizers - maintenance

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8. Remove fluid nozzle [32] by unscrewing

counter-clockwise. Inspect o-ring [30] and all pas-

sages for build up or damage. Clean or replace

as necessary. Lubricate and reinsert o-ring into

applicator barrel and reinstall fluid nozzle. Torque

fluid nozzle to 25 lbs•in (2.82 Nm).

>

There should be a small gap between

the fluid nozzle and the applicator barrel

after tightening.

NOTE

9. After cleaning, insert the electrode assembly

[31] back into the spray head assembly. Apply

Adhesive #222, low strength (purple) thread-locker,

to the threads of the electrode assembly before

reassembly.

10. Screw fluid tip [34] back into place. Hand

tighten first, then with a small wrench, tighten an

additional 30 degrees.

11. Replace air cap locator [33], air cap [35], and

air cap retainer [36].

12. Apply a thin film of petroleum jelly to valve and

needle springs [2] and [3]. Install the springs

back into the end cap and the spray head

assembly.

13. Screw end cap [1] back on.

Current Output Test

1. Clean and blow out all fluid passages with

non-conductive solvent.

2. Remove from robot and perform bench test

using a spare tubing bundle.

3. Turn the control unit power

ON.

4. Activate high voltage and slowly approach the

applicator electrode with ground hook or wire.

5. Monitor the current output on MicroPak. Cur-

rent should rise as ground approaches. At ap-

proximately 85 microamperes, the MicroPak will

shut off. The

OVERCURRENT indicator should

come on.

The spray head can be removed from assembly

as shown in Figure 10a for cleaning and service.

>

The fluid tip [34] should always be

installed and tightened before installing

the needle and valve springs.

NOTE

>

After tightening the fluid tip, always check

to see if the proper gap (1/16") between the

needle nuts and air valve stem occur, before

installng the needle and valve springs back

into the head.

C A U T I O N

!

Amyl Acetate

Methyl Amyl Acetate

Toluene

Xylene

High Flash Naptha

Mineral Spirits

Non-Conductive (Non-Polar)

POLAR AND NON-POLAR SOLVENTS

Moderately Conductive

Extremely Conductive (Polar)

Methyl Isobutyl Ketone

Ethyl Acetate

Methyl Ethyl Ketone

Butyl Carbitol

Methanol

Carbitol

Diacetone

Butyl Alcohol

Acetone

Butyl Cellosolve

30

Evolver 303 Robotic Atomizers - Maintenance

Ransburg

AA-07-03.2