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Operation, Ransburg, Spray applicator controls – Ransburg Evolver 303 Solvent Applicator A11976-XXX User Manual

Page 28: Hvlp spray

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OPERATION

As with any spray finishing system, operation

of the Evolver 303 involves properly setting the

operating parameters to obtain the best finish

quality for the coating material being sprayed,

while maintaining correct operation and reliability

of the equipment used. Adjustments to operating

parameters, which cover spraying, cleaning, and

on/off control, include the following:

• Coating Materials

• Fluid Flow Rate Control

• Fluid Valve / Trigger Control

• Atomization Air (Paint Atomization

Control)

• Fan Air (Pattern Control)

• Electrostatic Voltage

• Target Distance

SPRAY APPLICATOR

CONTROLS

Atomization Air (SAI/AA) /

Fan Air (SAO/F.A)

The atomization and fan air are turned on by the

trigger line and are controlled by an internal air

valve located in the applicator head. During normal

operation with applicator triggered off, there is a

slight bleed of air through the atomization port.

Atomizing Air

Adjustments are made through the robot PLC or

a manually adjustable air regulator. The lowest

air pressure required to break up the paint should

be used. Lower atomizing air pressures result in

less overspray and increased transfer efficiency.

Fan Air

Adjusting the fan air increases or decreases the

size of the spray pattern. Increasing pressure

increases pattern size. Pattern adjustment should

be made to suit the size and shape of the object

being painted. This adjustment is made through the

robot PLC or a manually adjustable air regulator.

Air cap atomization and fan pressures should be

set and recorded using an air cap test kit. This

provides a consistent measurement, so initial

settings may be duplicated at any time. (See

"Accessories" in the "Parts Identification" section.)

HVLP SPRAY

The Evolver 303 HVLP models, when properly

set-up, are designed to provide maximum trans-

fer efficiency by limiting air cap pressures to 10

psi (0.7 bar) (in the U.S., this complies with rules

issued by SCAQMD and other air quality authori-

ties). Air cap pressures should be measured with

an optional air cap test kit. (See "Accessories" in

the "Parts Identification" section.)

>

Operators must be fully trained in safe

operation of electrostatic equipment. Oper-

ators must read all instructions and safety

precautions prior to using this equipment

(see NFPA-33).

W A R N I N G

!

>

Electrical discharge of a high electrical

capacitance fluid/paint system can cause fire

or explosion with some materials. If arcing

occurs when a specific coating material is

used, turn the system off and verify that the

fluid is non-flammable. In these conditions,

the system is capable of releasing sufficient

electrical and thermal energy to cause igni-

tion of specific hazardous materials in the air.

W A R N I N G

!

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Evolver 303 Robotic Atomizers - Operation

Ransburg

AA-07-03.2