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Bell & Gossett 176R0649C Technologic 502 Series Pump Controller User Manual

Page 54

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54

Motor parameter 1-24 Motor Current is set cor-

rectly.

Motor data in parameters 1-20 through 1-25 are

set correctly.

The setting in parameter 1-91 Motor External

Fan.

Run AMA in parameter 1-29 Automatic Motor

Adaptation (AMA).

WARNING/ALARM 11, Motor thermistor overtemp

The thermistor or the thermistor connection is

disconnected. Select whether the controller

gives a warning or an alarm when the counter

reaches 100% in parameter 1-90 Motor Thermal

Protection.

Troubleshooting:

Check if motor is overheating.

Check if the motor is mechanically overloaded.

Check that the thermistor is connected correctly

between terminal 53 or 54 (analog voltage input)

and terminal 50 (+10V supply), or between

terminal 18 or 19 (digital input PNP only) and

terminal 50.

If a KTY sensor is used, check for correct con-

nection between terminal 54 and 55.

If using a thermal switch or thermistor, check

the programming of parameter 1-93 Thermistor

Resource matches sensor wiring.

If using a KTY sensor, check the programming of

parameters 1-95, 1-96, and 1-97 match sensor

wiring.

WARNING/ALARM 12, Torque limit

The torque is higher than the value in parameter

4-16 Torque Limit Motor Mode (in motor opera-

tion) or the torque is higher than the value in

parameter 4-17 Torque Limit Generator Mode (in

regenerative operation). parameter 14-25 Trip

Delay at Torque Limit can be used to change

this from a warning only condition to a warning

followed by an alarm.

WARNING/ALARM 13, Overcurrent

The inverter peak current limit (approx. 200%

of the rated current) is exceeded. The warning

lasts about 1.5 sec., then the controller trips and

issues an alarm. If extended mechanical brake

control is selected, trip can be reset externally.

Troubleshooting:

This fault may be caused by shock loading or

fast acceleration with high inertia loads.

Turn off the controller. Check if the motor shaft

can be turned.

Make sure that the motor size matches the

controller.

Incorrect motor data in parameters 1-20 through

1-25.

ALARM 14, Earth (ground) fault

There is a discharge from the output phases to

earth, either in the cable between the frequency

converter and the motor or in the motor itself.

Troubleshooting:

Turn off the controller and remove the earth

fault.

Measure the resistance to earth of the motor

leads and the motor with a meter to check for

earth faults in the motor.

ALARM 15, Hardware mismatch

A fitted option is not operational with the pres-

ent control board hardware or software. Contact

your supplier.

ALARM 16, Short circuit

There is short-circuiting in the motor or on the

motor terminals. Turn off the controller and re-

move the short-circuit.

WARNING/ALARM 17, Control word time-out

There is no communication to the controller. The

warning will only be active when parameter 8-04

Control Word Timeout Function is NOT set to

OFF. If parameter 8-04 Control Word Timeout

Function is set to Stop and Trip, a warning ap-

pears and the controller ramps down until it trips,

while giving an alarm.

Troubleshooting:

Check connections on the serial communication

cable.

Increase parameter 8-03 Control Word Timeout

Time.

Check the operation of the communication

equipment.

Verify a proper installation based on EMC re-

quirements.

WARNING 22, Hoist mechanical brake

The report value will show what kind it is.

0 = The torque reference was not reached be-

fore time-out.

1 = There was no brake feedback before the

time-out.

WARNING 23, Internal fan fault

The fan warning function is an extra protec-

tive function that checks if the fan is running/

mounted.

The fan warning can be disabled in parameter

14-53 Fan Monitor ([0] Disabled).

Troubleshooting:

Check fan resistance.

Check soft charge fuses.

Table 8-1. Warnings and Alarms (continued)