Reznor MAPSII Series REDA Users Manual - Manual (Page 14)

Form O-MAPS II, P/N 209179 R7, Page 14
Oil Charge in R22 Compressors used on MAPS II Units
CAUTION: POE oil
used with R407C
refrigerant is irri-
tating to skin and
eyes. Gloves and
safety glasses are
essential.
Oil Charge in R407C
Compressors used
on MAPS II Units
Compressor
Maintenance
Checklist,
Steps 1-13 cont'd)
FIGURE 8 - Install
the new Mounting
Grommets
(isolators)
shipped with the
Replacement
Compressor
Use a field-provided acid test kit (be sure the kit is designed for the
appropriate refrigerant) to check the oil for acid. If acid is found, begin-
ning in Step 4 follow the procedures indicated for burnout cleanup.
CAUTIONS: The compressor may contain harmful acids. Be
sure to handle with extreme care using proper protective
equipment. After testing for acid and checking the oil charge
level, return the oil to the compressor being replaced. Braze
the discharge and suction copper closed. Use an approved
disposal method to dispose of the compressor and the oil.
Compressor (by P/N & Location; refer to FIGURE 7) Oil Charge (each
compressor) Oil Type
Nominal
Circuit
Capacity
P/N's Location Mfr Designation (cc) (oz)
Oil Charge - MAIN Cooling Circuit Compressors (A, B, C, D) with R22 Refrigerant
205622 / 205609 A or B ZR22 1124 38
Conventional
White Oil
(Sontex 200LT is
recommended.)
2 tons
205610 / 205623 / 205624 A, B, C, or D ZR36 1242 42 3 tons
205611 / 205612 / 205625 A, B, or C ZR54 1952 66 4.5 tons
205626 / 205613 / 205627 A, B, or C ZR72 1774 60 6.2 tons
207351 / 207352 / 207353 A, B, or C ZR125 3253 110 10 tons
207348 / 207349 / 207350 C ZR144 3253 110 12 tons
207356 / 207355
A or B ZR144 (twin)
1774 60
12 tons
207354 3253 110
Oil Charge - Re-heat Heat Pump Circuit Compressor (Dh) with R22 Refrigerant
205622 / 205609 Dh ZR22 1000 34 Conventional
White Oil
(Sontex 200LT is
recommended.)
2 tons
205610 / 205623 Dh ZR36 1064 36 3 tons
205611 / 205612 Dh ZR54 1064 36 4.5 tons
205626 / 205613 Dh ZR72 1064 36 6.2 tons
Compressor (by P/N & Location; refer to FIGURE 7.) Oil Charge (each
compressor) Oil Type
Nominal
Circuit
Capacity P/N's Location Mfr Designation (cc) (oz)
Oil Charge - MAIN Cooling Circuit Compressors (A, B, C, D) with R407C Refrigerant
217244 / 220715 A or B ZR22 1124 38
Polyol Ester Oil
(POE) - ULTRA
32CC is
recommended.
2 tons
220375 / 216936 / 220716 A, B, C, or D ZR36 1242 42 3 tons
217246 / 216937 A, B, or C ZR54 1952 66 4.5 tons
217245 / 216938 / 220717 A, B, or C ZR72 1774 60 6.2 tons
220712 / 216939 / 220718 A, B, or C ZR125 3253 110 10 tons
220713 / 216940 / 220719 C ZR144 3253 110 12 tons
2169410 / 220720
A or B ZR144 (twin)
1774 60
12 tons
220714 3253 110
Oil Charge - Re-heat Heat Pump Circuit Compressor (Dh) with R407C Refrigerant
217244 / 220715 Dh ZR22 1000 34 Polyol Ester Oil
(POE) - ULTRA
32CC is
recommended.
2 tons
220375 / 216936 / 220716 Dh ZR36 1064 36 3 tons
217246 / 216937 Dh ZR54 1064 36 4.5 tons
217245 / 216938 / 220717 Dh ZR72 1064 36 6.2 tons
 Step 3. Mount the Replacement Compressor
Do not remove the dust cover or rubber shipping plugs until all other sys-
tem connections are complete (i.e. new liquid line filter drier(s) installed
and all tubing changes made - see Steps 4 and 5). The amount of time the
compressor is open to the atmosphere should be kept to a minimum.
Use the new mounting grommets and sleeves that are shipped with the
compressor to mount it. The sleeves will prevent over compression of
the grommets. Re-use the mounting bolts from the compressor that was
removed. The mounting bolts will bottom out when tight.
 Step 4. Install New Filter Driers (Select the procedure that applies.)
If the test for acid in Step 2 did NOT indicate burnout, install a new liquid
line filter drier. The filter drier must be the proper type and size for the cir-
cuit. Install a temporary field-supplied suction line filter drier.
7.0 Compressor
Maintenance
and
Replacement
(cont'd)