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Handling, Compressor maintenance checklist, steps 1-13, 0 compressor maintenance and replacement (cont'd) – Reznor MAPSII Series REDA Users Manual User Manual

Page 12

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Form O-MAPS II, P/N 209179 R7, Page 12

Handling

Compressor

Maintenance

Checklist,

Steps 1-13

NOTE:

Compressors for

RDCA and RECA

are the same as

for Model RCA.

Compressors for

RDDA and REDA

are the same as

for Model RDA.

FIGURE 6 - With

disconnect switch

off, remove the

plug to disconnect

compressor wiring.

Molded plug with

wires attached

FIGURE 7 - Compressor Locations and P/N's

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DANGER: To avoid electrical shock, power to the com-

pressor(s) MUST REMAIN OFF during performance of Steps 1

through 9 below. LOCK DISCONNECT SWITCH OFF (open).

 Step 1. Verify Proper Application

Verify that the replacement compressor is identical to the model being

replaced. All system components are matched to the compressor. Replac-

ing a compressor with a model other than the Thomas and Betts (Reznor)

specified replacement will void the product warranty. See part numbers for

R22 and R407C compressors on page 13.

 Step 2. Determine Cause of Initial Failure and Remove the

Compressor

In order to prevent a second failure, the cause of the original failure must

be determined. Identify the cause and make the necessary repairs. Check

fuses/breakers for correct sizing.

CAUTION: DO NOT LIFT compressor by copper tubing; dam-

age will occur. Compressor must remain upright.

WARNING: Wear eye protection and gloves when handling

refrigerant or oil and when brazing.

a) BEFORE REMOVING THE FAULTY COMPRESSOR, remove refrigerant

charge using proper recovery procedures. Call 1-800-441-9450 for the

name of the nearest Dupont authorized distributor or 1-800-ASK-KLEA

(IGI) for information on their refrigerant reclaim programs.

b) Disconnect wires. All compressor wiring is connected using a black molded

plastic plug. Remove the plug from the compressor.

c) Open access ports so that pressure does not build up in the system.

Before unbrazing stubs from the compressor, cut suction and discharge

tubing with a tubing cutter.

WARNING: Have a fire extinguisher near. The compressor

contains oil. There is a risk of fire when unbrazing stubs.

Use a high temperature torch to disconnect the suction line and the dis-

charge line from the compressor.

d) Remove the mounting bolts and the compressor. Save the mounting

hardware to attach the grommets and sleeves shipped with the replace-

ment compressor.

7.0 Compressor

Maintenance

and

Replacement

(cont'd)