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Flintec MCS-08 User Manual

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MCS-08 Technical Manual, Rev. 1.04 December 2012

Page 2 of 52

Table of Contents:

1.

SAFETY INSTRUCTIONS ........................................................................................................................... 4

2.

DECLARATION OF CONFORMITY ........................................................................................................... 5

3.

INTRODUCTION ......................................................................................................................................... 6

3.1.

Overview ...................................................................................................................................................... 6

3.2.

Specifications ............................................................................................................................................... 7

3.3.

Housing ........................................................................................................................................................ 9

3.4.

Accessories ................................................................................................................................................ 10

4.

INSTALLATION......................................................................................................................................... 11

4.1.

Recommendations ..................................................................................................................................... 11

4.1.1.

Control Cabinet Design ................................................................................................................................ 11

4.1.2.

Cabling ......................................................................................................................................................... 11

4.1.3.

Mechanical Installation ................................................................................................................................. 11

4.2.

Electrical Connections ............................................................................................................................... 12

4.2.1.

Power Supply and Grounding ...................................................................................................................... 12

4.2.2.

Load Cell Connection ................................................................................................................................... 12

4.2.3.

Digital I/O Connection .................................................................................................................................. 13

4.2.4.

Communication Interfaces ........................................................................................................................... 13

4.3.

Commissioning .......................................................................................................................................... 13

5.

SETUP ....................................................................................................................................................... 14

5.1.

Installation of the xFace Software.............................................................................................................. 14

5.2.

Connection to the xFace Software............................................................................................................. 14

5.3.

N-Bus Addressing ...................................................................................................................................... 15

5.4.

Gateway Setup .......................................................................................................................................... 16

5.5.

A/D Converter Setup and Calibration ........................................................................................................ 16

5.5.1.

Scale Parameters ........................................................................................................................................ 17

5.5.2.

Scale Build and Calibration .......................................................................................................................... 18

5.6.

A/D Converter Performance Test .............................................................................................................. 20

5.7.

Digital I/O Test ........................................................................................................................................... 21

5.8.

N-Bus Addressing via Setup Switch .......................................................................................................... 21

5.9.

Back up Settings and Calibration Data ...................................................................................................... 22

5.10.

Modbus Data Structure (for MCS-08MB + MCS-08EN only) ................................................................. 23

5.11.

Profibus and ProfiNet Data Structure (for MCS-08Px only) ................................................................... 29

6.

MCS-08AD

– A/D CONVERTER MODULE .............................................................................................. 33

6.1.

Front View .................................................................................................................................................. 33

6.2.

Electrical Connections ............................................................................................................................... 34

6.3.

Setup and Calibration ................................................................................................................................ 34

7.

MCS-08DP

– DISPLAY MODULE ............................................................................................................ 35

7.1.

Front View .................................................................................................................................................. 35

7.2.

Electrical Connections ............................................................................................................................... 35

8.

MCS-08IO

– DIGITAL I/O MODULE ......................................................................................................... 36

8.1.

Front View .................................................................................................................................................. 36

8.2.

Electrical Connections ............................................................................................................................... 36

9.

MCS-08MB

– MODBUS RTU GATEWAY ................................................................................................ 37

9.1.

Front View .................................................................................................................................................. 37

9.2.

Electrical Connections ............................................................................................................................... 38

9.3.

N-Bus Addressing ...................................................................................................................................... 38

9.4.

Modbus RTU Setup ................................................................................................................................... 38

10.

MCS-08PB

– PROFIBUS GATEWAY ...................................................................................................... 40

10.1.

Front View .............................................................................................................................................. 40

10.2.

Electrical Connections ............................................................................................................................ 41

10.3.

N-Bus Addressing .................................................................................................................................. 42

10.4.

Profibus Setup ........................................................................................................................................ 42

11.

MCS-08PN

– PROFINET GATEWAY ....................................................................................................... 43

11.1.

Front View .............................................................................................................................................. 43

11.2.

Electrical Connections ............................................................................................................................ 44

11.3.

N-Bus Addressing .................................................................................................................................. 45

11.4.

ProfiNet Setup ........................................................................................................................................ 45