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AERCO Modulex EXT 1530 - 3060 User Manual

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MODULEX EXT

1530, 1912, 2295, 2677, 3060 BOILERS

Installation, Operation & Maintenance Manual

TABLE OF CONTENTS

CHAPTER 1: GENERAL INFORMATION .............................................................................................. 7

1.1 Correct Use of the Appliance ............................................................................................................................... 7

1.2 Water Treatment ................................................................................................................................................. 7

1.3 Information to Be Made Available to the User .................................................................................................... 7

1.4 Safety Warnings ................................................................................................................................................... 8

1.5 Modifications to Parts Connected To the Appliance ........................................................................................... 8

1.6 For Appliances Operating with Propane Gas ....................................................................................................... 9

1.7 Data Plate .......................................................................................................................................................... 10

1.8 Operational Requirements ................................................................................................................................ 11

1.8.1 General Requirements ............................................................................................................................ 11

1.8.2 Regulatory Requirements ....................................................................................................................... 11

1.8.3 Water Quality Requirements .................................................................................................................. 12

1.9 Tools, Materials, and Additional Equipment ..................................................................................................... 13

1.10 Disposal of Packaging and Parts ...................................................................................................................... 13

1.11 General Warnings ............................................................................................................................................ 13

1.11.1 Using the Operation and Maintenance Manual ................................................................................... 13

1.11.2 Installation and Servicing Personnel ..................................................................................................... 13

1.11.3 Installation Materials ............................................................................................................................ 13

1.11.4 Preparing Boiler for Servicing ............................................................................................................... 14

1.11.5 Returning a Boiler to Service ................................................................................................................ 14

1.11.6 Change in Ownership ............................................................................................................................ 14

1.12 Operational Limits of the Boiler....................................................................................................................... 14

CHAPTER 2: TECHNICAL FEATURES AND DIMENSIONS ................................................................ 15

2.1 Modulex EXT Technical Features ....................................................................................................................... 15

2.1.1 Temperature Control Devices: ................................................................................................................ 15

2.1.2 Control Panel (E8) Includes: .................................................................................................................... 15

2.1.3 Other Features Include: .......................................................................................................................... 15

2.2 General Boiler Operation ................................................................................................................................... 16

2.3 Dimensional Drawings ....................................................................................................................................... 17

2.4 Performance Data .............................................................................................................................................. 20

CHAPTER 3: INSTALLATION INSTRUCTIONS .................................................................................. 21

3.1 Installation Warnings and Requirements .......................................................................................................... 21

3.1.1 Appropriate Use of the Boiler ................................................................................................................. 21

3.1.2 Prerequisite System Flushing .................................................................................................................. 21

3.1.3 Installation Personnel Qualifications ...................................................................................................... 21

3.1.4 Carbon Monoxide Detector Installation ................................................................................................. 21

3.1.5 Installation Conformity Requirements.................................................................................................... 21

3.2 Code and Standards Approvals .......................................................................................................................... 22

3.3 Packaging ........................................................................................................................................................... 22

3.4 Transporting and Securing the Boiler Safely ...................................................................................................... 23

3.5 Unpacking the Boiler.......................................................................................................................................... 23

3.6 Boiler Package Contents .................................................................................................................................... 24

3.7 Boiler Location Inside a Boiler Room ................................................................................................................. 25

3.7.1 Boiler Room Safety Concerns.................................................................................................................. 25

3.7.2 Products to Avoid in the Boiler Room ..................................................................................................... 26

3.8 Recommended Clearances for Servicing ........................................................................................................... 26

3.9 Gas Connection General Information ................................................................................................................ 27

3.9.1 Natural Gas Connections ........................................................................................................................ 28

3.9.1.1 Natural Gas Piping Sizes ....................................................................................................................... 28

3.9.1.2 Natural Gas Piping Connections........................................................................................................... 28

3.9.1.3 Natural Gas Supply Pressure Requirements ........................................................................................ 28

OMM-0095_0E

AERCO International, Inc. • 100 Oritani Dr. • Blauvelt, NY 10913

Page 3 of 138

GF-139

Phone: 800-526-0288

12/01/14