beautypg.com
MODULEX EXT
1530, 1912, 2295, 2677, 3060 BOILERS
Installation, Operation & Maintenance Manual
TABLE OF CONTENTS
CHAPTER 1: GENERAL INFORMATION .............................................................................................. 7
1.1 Correct Use of the Appliance ............................................................................................................................... 7
1.2 Water Treatment ................................................................................................................................................. 7
1.3 Information to Be Made Available to the User .................................................................................................... 7
1.4 Safety Warnings ................................................................................................................................................... 8
1.5 Modifications to Parts Connected To the Appliance ........................................................................................... 8
1.6 For Appliances Operating with Propane Gas ....................................................................................................... 9
1.7 Data Plate .......................................................................................................................................................... 10
1.8 Operational Requirements ................................................................................................................................ 11
1.8.1 General Requirements ............................................................................................................................ 11
1.8.2 Regulatory Requirements ....................................................................................................................... 11
1.8.3 Water Quality Requirements .................................................................................................................. 12
1.9 Tools, Materials, and Additional Equipment ..................................................................................................... 13
1.10 Disposal of Packaging and Parts ...................................................................................................................... 13
1.11 General Warnings ............................................................................................................................................ 13
1.11.1 Using the Operation and Maintenance Manual ................................................................................... 13
1.11.2 Installation and Servicing Personnel ..................................................................................................... 13
1.11.3 Installation Materials ............................................................................................................................ 13
1.11.4 Preparing Boiler for Servicing ............................................................................................................... 14
1.11.5 Returning a Boiler to Service ................................................................................................................ 14
1.11.6 Change in Ownership ............................................................................................................................ 14
1.12 Operational Limits of the Boiler....................................................................................................................... 14
CHAPTER 2: TECHNICAL FEATURES AND DIMENSIONS ................................................................ 15
2.1 Modulex EXT Technical Features ....................................................................................................................... 15
2.1.1 Temperature Control Devices: ................................................................................................................ 15
2.1.2 Control Panel (E8) Includes: .................................................................................................................... 15
2.1.3 Other Features Include: .......................................................................................................................... 15
2.2 General Boiler Operation ................................................................................................................................... 16
2.3 Dimensional Drawings ....................................................................................................................................... 17
2.4 Performance Data .............................................................................................................................................. 20
CHAPTER 3: INSTALLATION INSTRUCTIONS .................................................................................. 21
3.1 Installation Warnings and Requirements .......................................................................................................... 21
3.1.1 Appropriate Use of the Boiler ................................................................................................................. 21
3.1.2 Prerequisite System Flushing .................................................................................................................. 21
3.1.3 Installation Personnel Qualifications ...................................................................................................... 21
3.1.4 Carbon Monoxide Detector Installation ................................................................................................. 21
3.1.5 Installation Conformity Requirements.................................................................................................... 21
3.2 Code and Standards Approvals .......................................................................................................................... 22
3.3 Packaging ........................................................................................................................................................... 22
3.4 Transporting and Securing the Boiler Safely ...................................................................................................... 23
3.5 Unpacking the Boiler.......................................................................................................................................... 23
3.6 Boiler Package Contents .................................................................................................................................... 24
3.7 Boiler Location Inside a Boiler Room ................................................................................................................. 25
3.7.1 Boiler Room Safety Concerns.................................................................................................................. 25
3.7.2 Products to Avoid in the Boiler Room ..................................................................................................... 26
3.8 Recommended Clearances for Servicing ........................................................................................................... 26
3.9 Gas Connection General Information ................................................................................................................ 27
3.9.1 Natural Gas Connections ........................................................................................................................ 28
3.9.1.1 Natural Gas Piping Sizes ....................................................................................................................... 28
3.9.1.2 Natural Gas Piping Connections........................................................................................................... 28
3.9.1.3 Natural Gas Supply Pressure Requirements ........................................................................................ 28
OMM-0095_0E
AERCO International, Inc. • 100 Oritani Dr. • Blauvelt, NY 10913
Page 3 of 138
GF-139
Phone: 800-526-0288
12/01/14
