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Install components – Rockwell Automation 20B PowerFlex 700 Drives - Frame 10 Components Replacement User Manual

Page 37

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Rockwell Automation Publication 20B-IN026B-EN-P - July 2013

37

Basic Component Removal Procedures

Chapter 2

Install Components

1. Reinstall the Busbars in reverse order of removal.
2. Reinstall the two set screw nuts that secure the DC– Busbar to the glastic

standoffs. Torque each set screw to 1.8 N•m (16 lb•in).

3. Reinstall the three bolts, washers, and nuts that secure the DC– Busbar to

the SCR Modules. Torque each bolt to 23.5 N•m (208 lb•in).

4. Reinstall the Snubber Resistor terminal wires or connectors to each

Snubber Board.

5. Hand tighten the Precharge Board J1 (black) terminal wire screw on the

DC– Busbar (lower left side).

6. Reinstall the two set screw nuts that secure each AC Busbar to the glastic

standoffs. Torque each set screw to 1.8 N•m (16 lb•in).

7. Reinstall the two bolts, washers, and nuts that secure each AC Busbar to

the SCR Modules. Torque each bolt to 23.5 N•m (208 lb•in).

8. Reinstall the terminal wires to each AC Busbar.

9. Torque each terminal wire screw to 5.6 N•m (50 lb•in).

10. Reinstall any AC input cables and connector bolts to the AC Bus Flags.

Torque each connector bolt to 23.5 N•m (208 lb•in).

11. Reinstall the two set screw nuts that secure each DC+ Busbar to the glastic

standoffs. Torque each set screw to 1.8 N•m (16 lb•in).

12. Reinstall the three bolts, washers, and nuts that secure the DC+ Busbar to

the SCR Modules. Torque the bolts to 23.5 N•m (208 lb•in).

13. Reinstall the wire from each of the Snubber Boards DC1 terminals to the

DC+ Busbar. Torque the bolts to 3 N•m (26 lb•in).

14. Replace all safety shields and enclosure covers before applying power to the

drive.

To

Terminal

From

Wire Color

Snubber Boards (R)

J1

Snubber Resistor (R)

Black

J2

Snubber Resistor (R)

Blue

DC1

Precharge Board J1 Red Wire

Red

DC+ Busbar

Black

Snubber Boards (S)

J1

Snubber Resistor (S)

Black

J2

Snubber Resistor (S)

Blue

DC1

DC+ Busbar

Black

Snubber Boards (T)

J1

Snubber Resistor (T)

Black

J2

Snubber Resistor (T)

Blue

DC1

DC+ Busbar

Black

To

From

Wire Color

AC Busbar (R)

Snubber Resistor (R)

Red

MOV Black

AC Busbar (S)

Snubber Resistor (S)

Red

MOV

Black

AC Busbar (T)

Snubber Resistor (T)

Red

MOV

Black

MOV

R

Snubber Resistors (3)

S

T

Precharge Board