Pulsafeeder MPC - Manual (Page 3)

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Table of Contents
I NSTALLATION , O PERATION & M AINTENANCE M ANUAL ................................................................................. I
MPC™ FACTORY SERVICE POLICY ..................................................................................................... I
T ABLE OF C ONTENTS .................................................................................................................................. III
F OR THE REMAINDER OF THIS BULLETIN , THE FOLLOWING C ONVENTIONS ARE IN EFFECT . ............................... V
1. I NTRODUCTION ...................................................................................................................................... 1
2. F ORWARD ............................................................................................................................................. 1
3. D ESCRIPTION ........................................................................................................................................ 1
3.1 MPC Standard Features ........................................................................................................ 2
3.2 Options ................................................................................................................................... 3
4. S AFETY C ONSIDERATIONS ..................................................................................................................... 3
4.1 General Safety ....................................................................................................................... 3
4.2 Electrical Safety ..................................................................................................................... 3
4.3 Fire Safety .............................................................................................................................. 3
4.4 Mechanical Safety ................................................................................................................. 4
4.5 Hydraulic Safety .................................................................................................................... 4
4.6 Liability Exclusion ................................................................................................................. 4
5. P UMP S UITABILITY TO S ITE OF I NSTALLATION ......................................................................................... 5
6. T RANSPORT AND S TORAGE .................................................................................................................... 6
6.1 Consignment receipt and unpackaging .............................................................................. 6
6.2 Handling ................................................................................................................................. 6
6.3 Lifting ...................................................................................................................................... 6
6.4 Recycling and end of product life ........................................................................................ 6
7. S TORAGE I NSTRUCTIONS ....................................................................................................................... 8
7.1 Short Term (0 - 12 months) ................................................................................................... 8
7.2 Long Term (12 months or more) .......................................................................................... 8
8. I NSTALLATION AND W IRING .................................................................................................................... 9
8.1 Location .................................................................................................................................. 9
8.2 Installation Notes ................................................................................................................... 10
8.3 Installation guidelines for EMC compliance ....................................................................... 10
8.3.1 The cover must be installed properly. ......................................................................... 10
8.3.2 Shielded cables used for analog inputs and outputs ................................................ 10
8.3.3 Proper Earth grounding ................................................................................................ 10
8.3.4 Ensure Power mains are properly filtered for isolation from line transients, ......... 10
8.3.5 Lightning strikes or other electrical noise sources. .................................................. 10
8.4 Electrical Wiring .................................................................................................................... 11
8.4.5 Analog input signals, so the MPC can accept a process input signal. .................... 11
8.4.6 Power Wiring Information ............................................................................................. 14
8.4.7 Power Wiring Diagram .................................................................................................. 15
8.4.8 Control Input/Output Signal Wiring ............................................................................. 18
8.5 Check Wiring and Close Access Cover .............................................................................. 20
8.6 Confirm Correct Incoming Power ........................................................................................ 20
9. S TART U P AND O PERATION .................................................................................................................... 22
9.1 Overview ................................................................................................................................. 22
9.2 Keypad/Lamp Operation ....................................................................................................... 23
9.3 Confirm Display and Keypad Functionality ........................................................................ 23
9.4 Flow Display ........................................................................................................................... 24
9.5 Wrapping up ........................................................................................................................... 24
10. I NPUT /O UTPUT S ETUP .................................................................................................................. 26
10.1 Analog Input Setup ................................................................................................................ 26