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Proportional plus integral (pi) control, Dead band, Pid control – Watlow EZ-ZONE ST User Manual

Page 72

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Watlow EZ-ZONE

®

ST

70

Chapter 7 Features

Adjust the proportional band with Heat Propor-

tional Band [`h;Pb] or Cool Proportional Band [`C;Pb]

(Operations Page, Loop Menu).

Time

Temperatur

e

Proportional Control

Set Point

Proportional Band

Droop

Overshoot

Proportional plus Integral (PI) Control

The droop caused by proportional control can be cor-

rected by adding integral (reset) control. When the

system settles down, the integral value is tuned to

bring the temperature or process value closer to the

set point. Integral determines the speed of the correc-

tion, but this may increase the overshoot at startup or

when the set point is changed. Too much integral ac-

tion will make the system unstable. Integral is cleared

when the process value is outside of the proportional

band.

Adjust the integral with Time Integral [``ti] (Op-

erations Page, Loop Menu).

Proportional plus Integral plus Derivative (PID)
Control

Use derivative (rate) control to minimize the overshoot

in a PI-controlled system. Derivative (rate) adjusts the

output based on the rate of change in the temperature

or process value. Too much derivative (rate) will make

the system sluggish.

Derivative action is active only when the process

value is within twice the proportional value from the

set point.

Adjust the derivative with Time Derivative [``td]

(Operations Page, Loop Menu).

Time

Temperatur

e

PID Control

Set Point

Reduced Overshoot

Proportional Band

Proportional Band x 2

Heating Slows

Dead Band

In a PID application the dead bands above and below

the set point can save an application’s energy and

wear by maintaining process temperature within ac-

ceptable ranges.

Proportional action ceases when the process value

is within the dead band. Integral action continues to

bring the process temperature to the set point.

Using a positive dead band value keeps the two

systems from fighting each other.

Time

Temperature

Positive Dead Band

Set Point

Heat Output Active

Cool Output Active

When the dead band value is zero, the heating

output activates when the temperature drops below

the set point, and the cooling output switches on when

the temperature exceeds the set point.

Time

Temperature

Zero Dead Band

Set Point

Heat Output Active

Cool Output Active

When the dead band value is a negative value,

both heating and cooling outputs are active when the

temperature is near the set point.

Time

Temperature

Negative Dead Band

Set Point

Heat Output Active

Cool Output Active

Adjust the dead band with Dead Band [``db] (Op-

erations Page, Loop Menu).