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Electrical diagrams, G-12, Schematic - power printed circuit board – Lincoln Electric INVERTEC POWER WAVE 450 SVM112-B User Manual

Page 280: Power wave 450

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ELECTRICAL DIAGRAMS

G-12

POWER WAVE 450

SCHEMATIC - POWER PRINTED CIRCUIT BOARD

GND

IN

OUT

X9

301

R192

1mH

L116

1A

100V

Q111

GND

IN

OUT

X10

-8Vb

e

1W

5.1V

DZ115

1N4936

D43

CURRENT SOURCE

18.2K

R

105

18.2K

R

108

18.2K

R

104

40mAe

+5Vc

c

FILE: G2240_1D2

Ch’ge.Sht.No.

CHK.

THE LINCOLN ELECTRIC CO.

DATE

SUPPLY

COMMON CONNECTION

FRAME CONNECTION

LAST NO. USED

LABELS

EARTH GROUND CONNECTION

SUP’S’D’G.

POWER SUPPLY SOURCE POINT

SHT.

NO.

R-198

G

2240

VOLTAGE NET

D-60

C-191

ELECTRICAL SYMBOLS PER E1537

UNLESS OTHERWISE SPECIFIED)

MFD

UNLESS OTHERWISE SPECIFIED)

NOTES :

(

DIODES =

GENERAL INFORMATION

(UNLESS OTHERWISE SPECIFIED)

30mA

NUMBER.

EQUIP.

CAPACITORS =

RS232

WITHOUT AFFECTING THE INTERCHANGEABILITY OF A COMPLETE BOARD, THIS DIAGRAM MAY

1/4W

1A, 400V

RESISTORS = Ohms (

.022/50V

N.A. SINCE COMPONENTS OR CIRCUITRY ON A PRINTED CIRCUIT BOARD MAY CHANGE

NOT SHOW THE EXACT COMPONENTS OR CIRCUITRY OF CONTROLS HAVING A COMMON CODE

250mA

DR.

6-26-94

TYPE

DB

CLEVELAND, OHIO U.S.A.

SUBJECT

SCALE

NONE

40mA @ 27V
60mA limit

18.2K

R1

03

18.2K

R

106

18.2K

R

157

301

R109

50V

0.1

C39

5W

27V

DZ10

J41

13

J41

12

J40

12

J41

11

J41

4

10K

R89

J40

15

J40

14

5W

27V

DZ13

J40

8

J41

5

1.50K

R92

J40

6

50V

0.1

C28

J40

7

J40

4

J40

5

4A

100V

Q11

J40

2

J40

10

1W

15V

DZ9

J40

16

3A

600V

D15

J40

11

J40

13

4A

100V

Q10

5W

27V

DZ11

J41

6

1W

15V

DZ12

DRIVE

GATE

GATE

T6

5

6

3

1

2

4

1N4936

D42

5W

27V

DZ14

DRIVE

GATE

GATE

T5

5

6

3

1

2

4

4.7
35V

C29

J41

15

J41

8

J41

10

J41

3

4.7
35V

C27

1.50K

R93

J41

7

.39mH

L120

d

gate 2

J41

14

SEC.

T1

6

10

d

18Vd

18Vd

a (cosmetic trace connecting ground planes)

FET DRIVE 1

J41

16

350mA

D26

4.75K

R40

2.67K

R37

2.7
50V

C17

1N4936

D17

d

gate 1

4.7
35V

C19

19t

FET DRIVER SUPPLY

3.32K

R80

10K

R88

300V

500mA

Q9

1W
15V

DZ7

3A

600V

D16

S

G

D

100V

Q8

D59

1N5402

.22mH

L4

18Vd

1W

15V

DZ8

4.75K

R36

2
150V

C18

1.3K

R39

50V

0.1

C26

2.21K

R1

97

5W

27V

DZ16

3A
600V

D14

-8Vb

e

40mAe

-5Vb

PWR_DN

+15Vb

+5Vb

J44

9

J41

1

J41

9

J40

1

J44

10

J44

11

J44

12

J44

7

J44

6

J44

8

301

R110

gate 1

-15Va

+5Va

J40

9

+15Va

gate 2

a

N.D.

b

J42

5

J42

10

J42

8

J42

12

J42

9

J42

11

J44

4

J42

6

J42

4

J44

5

SEC.

T4

7

9

10

6

J42

7

301

R193

J42

1

J42

2

J44

2

J44

1

J42

3

N.D.

Vcc(+15)

TESTVa

+5Vb

c

+5Vc

-8Vb

OPTIONAL 13VDC FAN

1A/20.4usec max

FET DRIVE 2

N.C.

Used on -1B

Used on -1B

Used on -1A

N.D.

N.B.

N.C.

J44

3

J40

3

J41

2

20t

1N4936

D34

1mH

L11

C178

1N4936

D29

50V

0.1

C36

4.7
35V

C35

-5Vb

9t

9t

8t

8t

20t

DISPLAY KEYPAD

15mA

20t

20t

100

R190

CR2

4

8

GND

IN

OUT

X7

2.43K

R

170

4.7
35V

C30

2.43K

R

168

2.43K

R

167

50V

0.1

C166

D30

1000

35V

C33

50V

0.1

C37

D60

50V

0.1

C32

2.43K

R

169

1N4936

D28

1N4936

D31

1mH

L10

1N4936

D32

1N4936

D35

PRI.

T1

5

3

1

PRI.

T2

5

3

2

4

1

1mH

L9

SEC.

T3

10

8

6

7

9

TL494

X1

12

7

PRI.

T4

5

3

1

PRI.

T3

5

3

1

Q15

2N4403

+5Vb

100

R57

PWR_DN

b

+5Vref

PWR DN

221K

R55

1.00M

R177

100K

R21

CNY17-3

OCI1

4

2

1

6

5

10K

R

180

4.7
35V

C5

10K

R76

X2

2

4

5

1.00K

R34

4.75K

R35

Vcc(+15)

S-8054HN

Vdd

Vss

RES

X3

D36

150

R107

D39

1.00K

R

163

50V

0.1

C159

1.00K

R

162

1.00K

R

164

2

150V

C102

4.7
35V

C38

CR2

13

9

100

R194

R156

150

15t

100V

.1

C190

30t

50V

0.1

C191

1N4936

D38

1N4936

D40

.39mH

L119

C189

1N4936

D37

1mH

L12

1N4936

D41

1.00K

R7

Q12

2N4401

D11

100

R3

12Vdc

CR2

1W

6.2V

DZ17

4.75K

R5

500

CW

R8

22.1K

R6

100

R

61

12Vdc

CR1

50V

0.1

C16

18.2K

R2

PROTECTION

OVERCURRENT

D46

Vcc(+15)

+5Vref

Vcc(+15)

+15Vb

D12

3A
600V

D13

9t

9t

1N4936

D25

SEC.

T2

9

7

6

8

10

4.75K

R

13

5

8t

50V

0.1

C141

4.75K

R1

38

4.75K

R

136

50V

0.1

C139

2.21K

R1

88

2.21K

R

187

OUT

IN

GND

X6

8t

1W

12V

DZ5

12.1K

R30

12.1K

R

19

5

10K

R

31

47.5K

R185

68.1K

R

18

4

50V

0.1

C175

7

12

TL494

2-IN

1+IN

DT CON

C1

2+IN

COMP IN

Vref

1-IN

GND

E2

E1

Ot C

Ct

Vcc

Rt

C2

X1

16

1

15

2

3

14

4

13

11

9

10

6

5

8

100

R13

10K

R9

Vcc(+15)

+5Vref

10K

R25

1.00M

R27

G

D

S

18A
200V

Q6

100

R14

100

R15

2.21K

R

10

600mA

40V

Q4

1W
15V

DZ4

50V

.0047

C8

1.00K

R1

1

50V

.022

C12

X2

13

10

11

X2

1

6

7

10K

R23

1.00K

R26

1N4936

D27

10K

R22

10K

R29

10K

R24

1.00K

R

16

1.0
35V

C11

13.7K

R28

X2

14

8

9

40V

600mA

Q3

1N4936

D58

1W

15V

DZ3

26.7

R18

600mA

40V

Q2

D47

100

R4

1W

6.2V

DZ6

200mA

60mA

c
e

DISPLAY KEYPAD

RS 232

40mAe

+5Vc

T4

-8Vb

CURRENT SOURCE

D/K

USE

FET DRIVER

a

d

GND

+15Va

18Vd

FET

BRD

CTRL

-5Vb

-15Va

b

+15Vb

WELD & CURRENT CONTROL

DISPLAY KEYPAD

DISPLAY KEYPAD

T3

+5Vb

DISPLAY KEYPAD

INVERTER POWER SUPPLIES

T1

VOLTAGE

WELD & CURRENT CONTROL
WELD & CURRENT CONTROL

+5Va

T2

TRANS

D/K

.5
5W

R

19

D33

200

R64

400V

.001

C10

200

R63

200

R66

200

R65

200

R70

50V

0.1

C13

LM2901

X2

3

12

GND

IN

OUT

X8

50V

0.1

C15

50V

0.1

C34

50V

0.1

C165

SWITCH_GND

Vcc(+15)

+15Vb

+5Vb

b

Vcc(+15)

1.0
35V

C14

8A

400V

D1

4.7
35V

C3

1W

15V

DZ2

8A

400V

D4

3900

80V

C1

50V

0.1

C6

3000V

.0047

C42

3000V

.0047

C41

5W

1K

R

1

3

9

J43

2

J43

1

3000V

.0047

C40

160J

320V

TP3

8A

400V

D2

160J

320V

TP1

J43

3

160J

320V

TP2

1N4007

D9

1N4007

D10

3900
80V

C2

1N4936

D8

267

R59

4.7
35V

C4

1mH

L3

26.7

R

19

6

100

R56

1N4936

D5

475

R

198

1N4936

D6

J43

4

Vcc(+15)

+15Va

+5Va

b

TESTVa

50V

0.1

C21

-15Va

a

WELD & CURRENT CONTROL

380mA

50mA

GND

IN

OUT

X4

D23

243

R86

1.50K

R83

ADJ

IN

OUT

X5

50V

0.1

C140

1.50K

R

150

50V

0.1

C25

100K

R33

CR1

13

9

2.21K

R

142

4.7
35V

C22

100

R191

4.7
35V

C24

1mH

L8

2.21K

R144

.22mH

L7

4.75K

R

137

4.7
35V

C20

1N4936

D19

3A

600V

D22

C177

2.21K

R

145

2.21K

R

143

1N4936

D24

3A

600V

D21

1N4936

D18

CR1

4

8

1mH

L6

C176

100

R186

D20

50V

0.1

C23

100K

R32

Q7

2N4401

20t

4t

20t

20t

20t

N.B.

SWITCH_GND

N.C.

N.B.
N.C.

G

42VAC

22

40

PRIMARY SWITCHING CIRCUIT

VOLTAGE

FEEDBACK

5W

1K

R

1

3

0

1A
100V

Q13

5W

1K

R

1

1N4936

D7

8A

400V

D3

200

R67

40V

600mA

Q1

100

R12

200

R69

G

D

S

18A
200V

Q5

26.7

R17

50V

0.1

C7

400V

.001

C9

200

R68

INVERTER WELDERS

SCHEMATIC, POWER P.C. BOARD

RM

4A

3-29-96L

1-6-95B

7-9-99F

G-12

NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual.

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