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Electrical diagrams, Schematic - control pc board #3, Power wave 450 – Lincoln Electric INVERTEC POWER WAVE 450 SVM112-B User Manual

Page 274: 2e: current mode control, 2h: reference voltages, 2d: current feedback 2c: secondary current sense, 3ef: multiplexing the v inputs, Analog circuitry - sheet 3, 2f: voltage feedback, 2g: programmable vref

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ELECTRICAL DIAGRAMS

G-6

POWER WAVE 450

SCHEMATIC - CONTROL PC BOARD #3

1.00K

R191

200

R282

825

R283

50V

820p

C138

50V

820p

C137

FETS AS SOON AS SECONDARY CURRENT

X63

13

1

2

33.2K

R278

X61

14

13

12

100K

R

2

7

7

+

REF

-

TL431

X91

1

6

8

54HC4066

X63

14

7

267

R

2

7

4

OVR_CUR

+5V

+5V

+5V

+2.5V

O/D(8)

O/D(11)

O/D(10)

O/D(9)

O/D(0:15)

A

-5V

A

50V

0.1

C148

DSP2_W0

50V

0.1

C133

221K

R288

(DSP2, PORT2)

2E: CURRENT MODE CONTROL

Ch’ge.Sht.No.

DR.

ON HOLES SIZES PER E-2056

MATERIAL TOLERANCE ("t") TO AGREE

ON 3 PLACE DECIMALS IS + .OO2

ON 2 PLACE DECIMALS IS + .O2

UNLESS OTHERWISE SPECIFIED TOLERANCE

ON ALL ANGLES IS + .5 OF A DEGREE

2H: REFERENCE VOLTAGES

G

2241-3

IS GREATER THAN A REFERENCE LEVEL

CURRENT MODE CONTROL, DISABLE THE

20

10

D2

O2

D0

D1

01

/OE

00

D7

74AC573

D6

O4

O5

D3

D4

GND

O7

Vcc

O3

O6

D5

LE

X90

5

6

12

13

16

14

9

15

11

19

4

7

2

18

8

3

17

1

2

3

18

DB7

DGND

DB6

DB5

DB8

DB11

/WR

DB9

DB1

DB2

DB4

RFB

/CS

AD7545

DB10

VREF

DB0

DB3

Vdd

OUT1

AGND

X54

1

20

15

14

12

11

13

10

4

5

6

7

8

17

19

9

16

50V

820p

C140

1.00K

R186

J20

6

J20

7

21A

21B

KELVIN VOLTAGE

3 POLE FILTER

50V

0.1

C132

50V

0.1

C97

Q OUT

LE

GND

-IN

V+

/Q OUT

+IN

V-

X93

LT1016

7

5

4

6

8

3

2

1

A

1.0

0K

R

3

0

0

+_OUTPUT

-_OUTPUT

67A

A

26.7K

R

3

3

47.5K

R66

100V

1A

Q12

1.00K

R187

150

R299

40V

600mA

Q13

750

R

1

4

9

500

CW

R

1

5

0

1N914

D11

50V

820p

C54

1.0

0K

R

1

5

6

4.7

5K

R

3

0

2

1.00K

R189

J20

1

1.00K

R188

1.0

0K

R

1

5

2

4.75K

R

1

4

2

40V

600mA

Q10

1N4936

D52

J20

3

50V

0.27

C88

1W

15V

DZ27

J21

8

J20

2

1N914

D10

10.0

R153

150

R155

X61

1

2

3

67B

+15V

V_LIMIT

CLR_CAP

A

+15V

I_AD

I_AD = 5.0V @ 800A OUTPUT

GAIN = 5.0 to 6.9

CURRENT FEEDBACK

AMPLIFIER

2D: CURRENT FEEDBACK

2C: SECONDARY CURRENT SENSE

CLEARING NETWORK

SECONDARY CURRENT

(SHEET 2, X39)

CURRENT FEEDBACK

INTERGATOR

CURRENT FEEDBACK

SHUNT CONNECTION

10mA = 800A OUTPUT

CURRENT SIGNAL IN

4.75K

R154

FEEDBACK SWITCH

A

+15V

NOISE_GROUND

D

+15V

V_AD

I_AD

+5V

NOISE_GROUND

-15V

1W

5.1V

DZ20

-15V

N.A. SINCE COMPONENTS OR CIRCUITRY ON A PRINTED CIRCUIT BOARD MAY CHANGE

X63

6

8

9

SECOND STAGE CUTOFF FREQ = 3.3 KHZ

FIRST STAGE CUTOFF FREQ = 4.8 KHZ

MATRIX

VOLTAGE IDEALLY

THIRD STAGE CUTOFF FREQ = 3.4 KHZ

AS1

ARC

3Ef: MULTIPLEXING THE V INPUTS

GENERAL INFORMATION

CAPACITORS =

THE LINCOLN ELECTRIC CO.

ELECTRICAL SYMBOLS PER E1537

RESISTORS = Ohms (
DIODES =

ANALOG CIRCUITRY - SHEET 3

WITH PUBLISHED STANDARDS

NOTES :

SHEET 1, X16

CONTROLED BY

)

J20

8

1.0

0K

R

9

2

J20

5

(

1.0

0K

R

13

5

1W

5.1V

DZ19

1.

00

K

R

91

J20

4

80V=3.81V

1W

5.1V

DZ22

1.0

0K

R

9

0

1W

5.1V

DZ21

1.0

0K

R

9

3

1W

5.1V

DZ18

1.0

0K

R

8

9

A

-15V

+15V

NOISE_GROUND

2F: VOLTAGE FEEDBACK

EQUAL TO 10/210,

50V

0.1

C73

D2

Q0

D7

LE

D0

Q2

Q1

D5

D6

Q3

Q4

Q5

Q6

Q7

OE

74HC573

D4

D1

D3

X55

12

1

16

19

2

6

15

9

11

4

8

3

7

5

17

18

13

14

1.00K

R97

1.50K

R96

(SHEET 1, X5)

(HC11 ADDR/DATA BUS)

2G: PROGRAMMABLE VREF

VOLTAGE FEEDBACK

TRIM_DAC REFERENCE

1.00K

R120

1.00K

R171

1.00K

R94

1.50K

R98

100V

22p

C85

X26

1

2

3

3

13

MC1408

A4

Vee

A7

R CON

Vcc

Io

COMP

A2

A1

Vref-

Vref+

A6

A8

A5

GND

A3

X56

6

16

14

15

1

2

5

4

7

8

9

10

12

11

10K

R169

*

681

R126

A

-5V

+Vref_I

A

A

A

+15V

+Vref_I

A

+2.5V

+2.5V

+15V

-15V

A

DA-AD[4]

DA-AD[2]

DA-AD[3]

DA-AD[1]

DA-AD[0]

DA-AD[6]

DA-AD[5]

DA-AD[0:7]

A

DA-AD[7]

WR_REF

D

DA-AD[0:7]

4.75K

R314

PRECISION

2.21K

R293

3.32K

R290

X63

12

11

10

50V

.022

C142

50V

0.1

C141

50V

0.1

C144

10K

R295

50V

.0047

C143

2.21K

R294

X64

6

8

9

X64

13

1

2

X63

5

4

3

332

R292

X92

7

6

5

6.81K

R303

X92

1

2

3

6.81K

R304

332

R291

50V

.022

C145

3.32K

R289

50V

.0047

C146

X64

12

11

10

100K

R99

10K

R296

100K

R175

1N914

D14

33.2K

R174

X92

14

13

12

33.2K

R181

475

R

1

4

6

22.1K

R

27

3

10K

R297

1N914

D13

475

R

1

4

7

AS3

AS4

AS5

A

A

AS6

AS7

AS8

V_LIMIT

A

V_AD

*

RECTIFIER
GAIN = 2

*

*

X64

5

4

3

AS2

1N914

D16

1N914

D12

*

DIFFERENTIAL AMPLIFIER

*

UNITY GAIN

*

AMPLIFIER

UNITY GAIN

150

R178

X92

8

9

10

100K

R

1

4

8

100K

R141

5.11K

R298

100

R270

50V

0.1

C152

50V

0.1

C151

50V

0.1

C153

50V

0.1

C150

50V

0.1

C100

33074A

X71

4

11

50V

0.1

C101

50V

0.1

C87

33074A

X61

4

11

50V

0.1

C96

33074A

X92

4

11

J21

7

GRAPHICS ONLY

CONNECTED IN

Vdd

AGND

DGND

AD7545

X54

2

18

3

J21

3

J21

2

1W

15V

DZ34

J21

6

J21

4

100

R271

0.1

C98

50V

54HC4066

X64

14

7

1W

15V

DZ35

+15V

+15V

A

A

A

-15V

A

-15V

D

A

+5V

+5V

(TO VOLTAGE A/D)

ALL GROUNDS MEET

HERE AND ONLY HERE

D

CLR_SHUNT

CLEARING NETWORK

20

10

D2

O1

/OE

D0

O5

D1

O6

D7

74AC573

D6

O3

O4

D3

D4

GND

LE

Vcc

O2

O0

D5

O7

X68

5

6

11

19

17

15

9

16

12

13

4

7

1

14

8

2

18

3

50V

150p

C136

X61

8

9

10

50V

820p

C134

100V

330p

C135

1.00K

R275

6.81K

R281

X21

9

8

100V

22p

C57

6.81K

R285

Q33

2N4401

10K

R

2

7

9

10K

R284

50V

820p

C139

825

R287

SECONDARY CURRENT REGULATION

O/D(3)

O/D(7)

CLR_SHUNT

O/D(4)

O/D(0:15)

A

A

O/D(5)

O/D(6)

O/D(2)

O/D(1)

O/D(0)

(DSP2)

(DSP2 DATA BUS)

GENERATE A REFERENCE LEVEL

(2) TO CURRENT A/D

(DSP2)

FILTER INCOMING

1.00K

R280

200

R286

6.81K

R276

50V

0.1

C77

10.0

R

3

0

6

10.0

R

3

0

7

4.75K

R310

X71

8

9

10

33.2K

R

13

0

50V

0.1

C79

10K

R185

475

R184

X71

14

13

12

1.00K

R

18

3

10.0

R

3

0

5

2I: V LIMIT

LABELS

(

Q-

LAST NO. USED

DZ-

X-

POWER WAVE

NONE

NO.

50V

0.1

C105

1.00K

R

30

1

CHK.

Q15

2N4403

EQUIP.

SUBJECT

TYPE

G

SHT.

SUP’S’D’G.

11-25-92

1/4W

R-

D-

C-

SUPPLY

.022/50V

UNLESS OTHERWISE SPECIFIED)

UNLESS OTHERWISE SPECIFIED)

(UNLESS OTHERWISE SPECIFIED)

NOISE_GROUND

V_LIMIT

156

52

35

34

93

345

26.7

R

1

8

2

+5V

74AC573

X68

20

10

33.2K

R121

10.0

R316

10K

R170

1.00K

R

1

6

8

Q14

2N4403

10K

R172

X71

1

2

3

10.0

R

16

6

50V

0.1

C95

50V

0.1

C83

74AC573

X90

20

10

74HC573

X55

20

10

50V

0.1

C84

10.0

R

31

3

10.0

R

31

2

Q8

2N4401

1.00K

R

31

1

1.00K

R

3

0

8

Q9

2N4401

MC1408

X56

13

3

475

R167

CURRENT A/D

50V

0.1

C81

-5V

D

+5V

+Vref_V

+Vref_I

-5V

A

SUPPLY RAIL

TRANSIENTS ABOVE 5.0V

CLAMP CIRCUIT FOR

VOLTAGE A/D
REFERENCE

MFD

1A, 400V

FRAME CONNECTION

COMMON CONNECTION

VOLTAGE NET

EARTH GROUND CONNECTION

CLEVELAND, OHIO U.S.A.

JRF

SCALE

CONTROL SCHEMATIC

DATE

2241-3

POWER SUPPLY SOURCE POINT

FILE: G2241_2A1

WITHOUT AFFECTING THE INTERCHANGEABILITY OF A COMPLETE BOARD, THIS DIAGRAM MAY
NOT SHOW THE EXACT COMPONENTS OR CIRCUITRY OF CONTROLS HAVING A COMMON CODE
NUMBER.

REFERENCE

475

R

1

7

7

1N914

D15

1.00K

R

1

2

7

475

R128

475

R122

10.0

R

3

0

9

1.00K

R

11

8

X71

7

6

5

33.2K

R129

1.00K

R

31

5

1-6-95B

4-21-95J

8-11-95C

1-30-98B

8-13-99B

G-6

NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual.