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Yaskawa Sigma-5 Large Capacity Users Manual: Design and Maintenance-Command Option Interface User Manual

Page 313

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9 Troubleshooting

9.1.2 Troubleshooting of Alarms

9-18

A.CF2:
Feedback Option

Module

Communications Error
(Timer stop)

Noise interferes with the cable
between serial converter unit and
SERVOPACK.

Correct the wiring around serial
converter unit, e.g., separating I/O
signal line from main circuit cable
or grounding.

A serial converter unit fault
occurred.

Replace the serial converter unit.

A fault occurred in the SERVO-
PACK.

Replace the SERVOPACK.

A.d00:
Position Error

Overflow
(Position error exceeded

the value set in the

excessive position error

alarm level (Pn520).)

The servomotor U, V, and W wir-

ings is faulty.

Check the servomotor main circuit

cable connection.

Confirm that there is no contact

fault in the motor wiring or encoder

wiring.

The position reference speed is

too high.

Reduce the reference speed, and

operate the SERVOPACK.

Reduce the position reference speed

or acceleration of position refer-

ence. Or, reconsider the electronic

gear ratio.

The acceleration of the position

reference is too high.

Reduce the reference acceleration,

and operate the SERVOPACK.

Reduce the reference acceleration

of the position reference.

Setting of the excessive position

error alarm level (Pn520) is low

against the operating condition.

Check the alarm level (Pn520) to

see if it is set to an appropriate

value.

Set the Pn520 to proper value.

A fault occurred in the SERVO-

PACK.

Turn the power supply OFF and

then ON again. If the alarm still

occurs, the SERVOPACK may be

faulty. Replace the SERVOPACK.

A.d01:
Position Error

Overflow Alarm at

Servo ON

This alarm occurs if the servomo-
tor power is turned ON when the
position error is greater than the
set value of Pn526 while the ser-
vomotor power is OFF.

Check the position error amount

(Un008) while the servomotor

power is OFF.

Correct the excessive position error

alarm level at servo ON (Pn526).

A.d02:
Position Error

Overflow Alarm by

Speed Limit at Servo

ON

When the position errors remain
in the error counter, Pn529 limits
the speed if the servomotor power
is ON. If Pn529 limits the speed
in such a state, this alarm occurs
when position references are
input and the number of position
errors exceeds the value set for
the excessive position error alarm
level (Pn520).

Correct the excessive position error

alarm level (Pn520).
Or, adjust the speed limit level at

servo ON (Pn529).

A.d10:
Motor-load Position

Error Overflow

Motor rotation direction and
external encoder installation
direction are opposite.

Check the servomotor rotation
direction and the external encoder
installation direction.

Install the external encoder in the
opposite direction, or change the
setting of the external encoder
usage method (Pn002.3) to reverse
the direction.

Mounting of the load (e.g., stage)
and external encoder joint instal-
lation are incorrect.

Check the external encoder
mechanical connection.

Check the mechanical joints.

A.E00:
Command Option

Module IF Initialization

Timeout Error

The connection between the
SERVOPACK and the command
option module is faulty.

Check the connection between the
SERVOPACK and the command
option module.

Correctly connect the command
option module.

A command option module fault
occurred.

Replace the command option mod-
ule.

A SERVOPACK fault occurred.

Replace the SERVOPACK.

(cont’d)

Alarm Number:

Alarm Name

(Alarm Description)

Cause

Investigative Actions

Corrective Actions