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Maintenance and lubrication, Gearcases – Polaris Series 10 Ranger 425 2x4 User Manual

Page 82

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MAINTENANCE AND LUBRICATION

Gearcases

Middle Gearcase Lubrication

The middle gearcase fill plug (1) is

located on the right side of the middle

gearcase. The drain plug (2) is located

on the bottom side of the gearcase.
The middle gearcase lubricant level

should be checked every six months or

100 hours, whichever comes first.

Middle gearcase oil should be changed

annually.
With the RANGER on a level surface,

remove fill plug and check the

lubricant level. Lubricant should be

kept at the bottom thread of the fill

plug hole. Always use GL5 80-90

weight general lube.
The oil should be changed according

to the requirements in the maintenance

chart. If the machine is used in wet

conditions the oil should be checked

more frequently. If the oil has a milky appearance it should be changed

as soon as possible. Failure to properly maintain this important area

can result in premature wear or possible failure of the grease

components. Always use GL5 80-90 weight general lube in the middle

gearcase.

Middle Gearcase Oil Changing Procedure

1. Support the vehicle securely with a

jackstand.

2. Remove the middle tire on the

driver’s side.

3. Remove fill plug (1).

4. Remove drain plug (2) and drain the

oil. Catch and discard used oil

properly.

5. Clean and reinstall the drain plug.
6. Add the recommended type of oil to the bottom thread of the fill

plug hole.

7. Check for leaks.

1

2

To rear of vehicle

Bottom view

Bottom view

2

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