Polaris 2004 800 Classic Edge Touring - Manual

Owner's Manual Supplement
IMPORTANT This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.
800 Classic EdgeTouring 2003
Carburetor Jetting
Clutching Chart
Coolant Capacity (qts) 5.6
Chaincase Oil Capacity (oz.) 9
DryWeight (Est.)
Fuel Tank capacity (Gallons)
12.4
Gearcase Oil Capacity (oz.) N/A
Height (in.) 49.5
Length (in.) 119
Oil Capacity (Quarts) 3.25
Ski Center Distance (in.) 42.5
Compressed Width (in.) 48
Body Style EDGE
Rider Capacity 2
Brake Type Hydraulic
Drive Clutch Center Distance 11.5"
Clutch Type P-85
Track Length (inches) 136
Track Width (inches) 15
Drive Chain Length 74
Reverse Transmission Electronic Reverse
Sprocket Ratio 22 40 :
Capacities and Dimensions
Drive Belt P/N 3211080
Engine Model Number S2526-8070-PA8C
Alternator Output (watts) 280 w
Bore x Stroke (mm) 85 x 70
Displacement (cc) 794
Carburetor/Throttle Body 1 rack
Engine and Cooling
Carburetor Model TM40
Cooling Liquid
Cylinders 2
Ignition Timing °BTDC @ RPM 29° @ 3250
Ignition Type digital
Mikuni
Main Jet 470
Pilot Jet 45
Jet Needle / Clip Position J8-9DGN6-57 / 4
Needle Jet P8
Cutaway 2.0
Fuel Screw 1.25
Idle RPM +/-200 1400
Oil Injection ves
Spark Plug Champion RN57YCC
Air Screw .75
Spark Plug Gap (mm / in.) .70/.025
Minimum Fuel Requirement 87 min. non-oxygenated
Pilot Air Jet N/A
Throttle Gap Under CA (mm) 2.0
Front Type Edge
IFS Shock Type Sel
Rear Type Edge Touring
Front Track Shock Ryde AFX
Rear Track Shock Ryde FX
Suspension
Tachometer Std 5 Inch Wht/Blk
Features
Electric Fuel Gauge Standard
Speedometer Std 5 Inch Wht/Blk
Electric Start Standard
Low Oil Light Standard
Parking Brake Standard
Wear Strips .75 acc
510N
#5
490
#4
470
#4
450
#4
430
#3
410
#3
480
#4
470
#4
450
#4
430
#3
410
#3
390
#2
450
#4
430
#4
410
#3
390
#3
Altitude
Meters
(Feet)
Ambient
Temperature
0-600
(0-2000)
600-1200
(2000-4000)
1200-1800
(4000-6000)
1800-2400
(6000-8000)
Below -30°F
Below -34°C -30° to -10°F
-34° to -23°C -10° to +10°F
-23° to -12°C
+10° to +30°F
-12° to -1°C
370
#2
350
#2
410
#4
390
#3
370
#3
350
#2
330
#2
310
#2
2400-3000
(8000-10000)
370
#3
350
#3
330
#2
310
#2
290
#2
270
#2
3000-3700
(10000-12000)
340
#3
320
#2
300
#2
280
#2
260
#2
240
#1
+30° to +50°F
-1 to +10°C
Above +50°F
Above +10°C
10-64 Black/Green Black/Red 58/44-.46
Rev
10-64 Black/Green Black/Red 58/44-.46
Rev
10-62 Black/Green Black/Red 58/44-.46
Rev
10-60 Black/Green Black/Red 58/44-.46
Rev
Altitude
Meters
(Feet)
Shift
Weight
Clutch Spring Clutch Spring Driven
Helix
Drive Clutch Driven Clutch
22:40
74 Pitch
22:40
74 Pitch
22:40
74 Pitch
22:40
74 Pitch
Chaincase
Gearing/
Pitch
10-58 Black/Green Black/Red 58/44-.46
Rev
22:40
74 Pitch
0-600
(0-2000)
600-1200
(2000-4000)
1200-1800
(4000-6000)
1800-2400
(6000-8000)
2400-3000
(8000-
10000)
9918270 Rev 01 8/02 PN Printed in the U.S.A.