Polaris Series 10 Ranger 425 2x4 - Manual (Page 71)

69
MAINTENANCE AND LUBRICATION
Periodic Maintenance Schedule
Item Hours Remarks
"
Front Suspension 50 hrs Inspect--lubricate, tighten fasteners
"
Rear Suspension 50 hrs Inspect, tighten fasteners
Coolant strength/
pressure test system
100 hrs Inspect strength seasonally; pressure
test system annually
Engine Mounts 100 hrs Inspect
J
L
Valve Clearance 100 hrs Inspect/Adjust
L
Spark Plug 100 hrs Inspect--replace if necessary
J
L
Ignition Timing 100 hrs Inspect and adjust as needed
J
Front Hub Bearings 100 hrs Check at 100 hours and replace as
required
J
L
Fuel System 100
hours
Check for leaks at fuel cap, lines, fuel
valve, filter, pump and carburetor.
Replace lines every two years.
J
Fuel Filter 100 hrs Replace annually
Cooling System
hoses
100 hrs Inspect
Spark arrestor 100 hrs Clean out
"
Front Gearcase Oil 100 hrs Check monthly and change annually
J
Clutches (drive and
driven)
100 hrs Inspect, clean
J
Brake fluid 200 hrs Change every two years
J
Front wheel bearings 300 hrs Inspect; replace if necessary
L
Idle Speed As Re-
quired
Adjust
Engine side cover As re-
quired
Drain moisture out after driving in wa-
ter
J
Toe adjustment As re-
quired
Periodic inspection, adjust when parts
are replaced
Headlight Aim As re-
quired
Adjust if necessary
"
More often under severe use, such as dirty or wet conditions
L
Emission Control System Service (California - 4-Cycle)