Polaris 2004 550 ProX Fan User Manual
Owner's manual supplement, Carburetor jetting clutching chart, Capacities and dimensions
Owner's Manual Supplement
IMPORTANT: This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.
550 ProX Fan
2004
Carburetor Jetting
Clutching Chart
Coolant Capacity (qts)
N/A
Chaincase Oil Capacity (oz.)
9 oz
Dry Weight (Est.)
4
78 lbs.
Fuel Tank capacity (Gallons)
11.8
Gearcase Oil Capacity (oz.)
N/A
Height (in.)
46
Length (in.)
110
Oil Capacity (Quarts)
3.25
Ski Center Distance (in.)
42.5
Compressed Width (in.)
48
Body Style
EDGE
Rider Capacity
1
Brake Type
Hydraulic
Drive Clutch Center Distance
11.5"
Clutch Type
P-85
Track Length (inches)
121
Track Width (inches)
15
Reverse Transmission
Electronic Reverse
Capacities and Dimensions
Drive Belt P/N
3211078
Engine Model Number
EC55PM080
Alternator Output (watts)
240 Watt
Bore x Stroke (mm)
73.0x65.0
Displacement (cc)
544cc
Carburetor/Throttle Body
2
Engine and Cooling
Carburetor Model
VM34
Cooling
Air
Cylinders
2
Ignition Timing °BTDC @ RPM
27° @ 3000
Ignition Type
Kokusan
Mikuni
Main Jet
280 Pto/270 Mag
Pilot Jet
40
Jet Needle / Clip Position
6BGY33 / #3
Needle Jet
Q-2 (480)
Cutaway
3.0
Fuel Screw
N/A
Idle RPM +/-200
1600
Oil Injection
Polaris Blue
Spark Plug
NGK
BR9ES
Air Screw
1.25 Turns
Spark Plug Gap (mm / in.)
0.70/.028
Minimum Fuel Requirement
87Oct.NonOxy./89 Oct.Oxy.
Pilot Air Jet
2.5
Throttle Gap Under CA (mm)
6.35mm/.250"
Front Type
Pro-X
IFS Shock Type
Alum IFP
Rear Type
Pro-X
Front Track Shock
Ryde FX
Rear Track Shock
Arvin IFP/Res
Suspension
Tachometer
Std 5 Inch Wht/Blk
Features
Electric Fuel Gauge
N/A
Speedometer
Std 5 Inch Wht/Blk
Electric Start
N/A
Low Oil Light
Standard
Parking Brake
Standard
Wear Strips
Tunnel Wear strips
300/290
#4
290/280
#3
280/270
#3
270/260
#3
260/250
#3
250/240
#2
290/280
#3
270/260
#3
260/250
#3
250/240
#3
240/230
#2
230/220
#2
270/260
#3
260/250
#3
250/240
#3
240/230
#2
Altitude
Meters
(Feet)
Ambient
Temperature
0-600
(0-2000)
600-1200
(2000-4000)
1200-1800
(4000-6000)
1800-2400
(6000-8000)
Below -30°F
Below -34°C
-30° to -10°F
-34° to -23°C
-10° to +10°F
-23° to -12°C
+10° to +30°F
-12° to -1°C
230/220
#2
220/210
#2
250/240
#3
240/230
#3
230/220
#2
220/210
#2
210/200
#1
200/190
#1
2400-3000
(8000-10000)
240/230
#3
230/220
#2
220/210
#2
200/190
#2
190/180
#1
180/170
#1
3000-3700
(10000-12000)
220/210
#2
210/200
#2
200/190
#2
190/180
#1
180/170
#1
170/160
#1
+30° to +50°F
-1 to +10°C
Above +50°F
Above +10°C
10-62
Bushed
Dark Blue /
White
Red / Blue
40° Team
Rev Roller
10-60
Bushed
Dark Blue /
White
Red / Blue
40° Team
Rev Roller
10-58
Bushed
Dark Blue /
White
Red / Blue
40° Team
Rev Roller
10-56
Bushed
Dark Blue /
White
Red / Blue
40° Team
Rev Roller
Altitude
Meters
(Feet)
Shift
Weight
Clutch
Spring
Clutch Spring
Driven
Helix
Drive Clutch
Driven Clutch
21-41 BW
74P
21-41 BW
74P
21-41 BW
74P
19-39 BW
72P
Chaincase
Gearing/
Pitch
0-900
(0-3000)
900-1800
(3000-6000)
1800-2700
(6000-9000)
2700-3700
(9000-
12000)
9918336 Rev 01 8/03
PN
Printed in the U.S.A.