Polaris 2004 Trail Touring - Manual

Owner's Manual Supplement
IMPORTANT: This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.
Trail Touring 2004
Carburetor Jetting
Clutching Chart
Coolant Capacity (qts) N/A
Chaincase Oil Capacity (oz.) 11
DryWeight (Est.) 560
Fuel Tank capacity (Gallons) 12.25
Gearcase Oil Capacity (oz.) N/A
Height (in.) 49.5
Length (in.) 125
Oil Capacity (Quarts) 3.25
Ski Center Distance (in.) 42.5
Compressed Width (in.) 48
Body Style EDGE
Rider Capacity 2
Brake Type Hydraulic
Drive Clutch Center Distance 11.5"
Clutch Type P-85
Track Length (inches) 136
Track Width (inches) 15
Reverse Transmission Electronic Reverse
Capacities and Dimensions
Drive Belt P/N 3211078
Engine Model Number EC55PM090
Alternator Output (watts) 240 Watt
Bore x Stroke (mm) 73.0 x 65.0
Displacement (cc) 544 cc
Carburetor/Throttle Body 2
Engine and Cooling
Carburetor Model VM 34
Cooling Air
Cylinders 2
Ignition Timing °BTDC @ RPM 27° @ 3000
Ignition Type Kokusan 16 Bit ER
Mikuni
Main Jet 280 PTO/270 MAG
Pilot Jet 40
Jet Needle / Clip Position 6BGY33 / #3
Needle Jet Q-2 (480)
Cutaway 3.0
Fuel Screw N/A
Idle RPM +/-200 1600
Oil Injection Polaris Blue
Spark Plug NGK BR9ES
Air Screw 1.25 Turns
Spark Plug Gap (mm / in.) 0.70/.028
Minimum Fuel Requirement 87 Non-Oxy
Pilot Air Jet 2.5
Throttle Gap Under CA (mm) 6.35mm/.250
Front Type Edge
IFS Shock Type Sel
Rear Type Edge Touring
Front Track Shock Ryde AFX
Rear Track Shock High Pressure Gas
Suspension
Tachometer Accessory
Features
Electric Fuel Gauge Accessory
Speedometer Standard 5 Inch
Electric Start Standard
Low Oil Light Standard
Parking Brake Standard
Wear Strips .75 acc
300/290
#4
290/280
#3
280/270
#3
270/260
#3
260/250
#3
250/240
#2
290/280
#3
270/260
#3
260/250
#3
250/240
#3
240/230
#2
230/220
#2
270/260
#3
260/250
#3
250/240
#3
240/230
#2
Altitude
Meters
(Feet)
Ambient
Temperature
0-600
(0-2000)
600-1200
(2000-4000)
1200-1800
(4000-6000)
1800-2400
(6000-8000)
Below -30°F
Below -34°C -30° to -10°F
-34° to -23°C -10° to +10°F
-23° to -12°C
+10° to +30°F
-12° to -1°C
230/220
#2
220/210
#2
250/240
#3
240/230
#3
230/220
#2
220/210
#2
210/200
#1
200/190
#1
2400-3000
(8000-10000)
240/230
#3
230/220
#2
220/210
#2
200/190
#2
190/180
#1
180/170
#1
3000-3700
(10000-12000)
220/210
#2
210/200
#2
200/190
#2
190/180
#1
180/170
#1
170/160
#1
+30° to +50°F
-1 to +10°C
Above +50°F
Above +10°C
10-62
Bushed
Dark Blue /
White
Red / Blue 40° Team
Rev Roller
10-62
Bushed
Dark Blue /
White
Red / Blue 40° Team
Rev Roller
10-60
Bushed
Dark Blue /
White
Red / Blue 40° Team
Rev Roller
10-58
Bushed
Dark Blue /
White
Red / Blue 40° Team
Rev Roller
Altitude
Meters
(Feet)
Shift
Weight
Clutch
Spring
Clutch Spring Driven
Helix
Drive Clutch Driven Clutch
19-41
74 P
19-41
74 P
19-41
74 P
19-41
74 P
Chaincase
Gearing/
Pitch
0-900
(0-3000)
900-1800
(3000-6000)
1800-2700
(6000-9000)
2700-3700
(9000-
12000)
9918291 Rev 01 4/03 PN Printed in the U.S.A.