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Scotsman Prodigy Plus D Series Service Manual User Manual

Page 53

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N0422, F0522, N0622, F0822, N0922, F1222, N1322, F1522
Air, Water or Remote Service Manual

December 2014

Page 53

Repair Procedures: Replace the Evaporator:

(Assuming all the steps for removal of the thrust

bearing, breaker, auger, and water seal have been

performed.)

1. Recover the refrigerant from the ice maker.

2. Unsweat the refrigerant connections:

a) At the thermostatic expansion valve outlet.

Heat sink the TXV body when unsweating or

resweating the adjacent tubing.

b) At the suction line at the joint about 3" from the

evaporator.

3. Remove the evaporator.

4. Unsweat the drier from the liquid line.

5. After installing a new water seal in the new

evaporator (see “To Replace the Water Seal”) sweat

in the new evaporator at the old tubing connections.

6. Install an new drier in the liquid line.

7. Evacuate the system until dehydrated, then weigh

in the nameplate charge. Check for leaks.

8. Install auger, breaker, breaker bearing assembly,

and ice discharge chute in reverse order of

disassembly.

To Reassemble the Evaporator and Auger

1. After the gear reducer has been inspected, fasten

the evaporator to the gear reducer. Torque the bolts to

110 inch pounds.

2. Lower the auger into the evaporator barrel, slightly

turning it to match up with the drive end. Do Not Drop

Into the Evaporator.

3. Complete the reassembly by reversing the

disassembly for the breaker & thrust bearing

assembly.

Repair Procedures: Thermostatic Expansion Valve
1. Remove front panel.

2. If the machine was in operation, push and release

the off button to shut it down.

3. Disconnect electrical power.

4. Recover refrigerant.

5. Remove insulation covering expansion valve and

bulb.

6. Remove strap securing bulb to suction line.

7. Unsweat the expansion valve from the liquid line.

Remove it.

8. Unsweat the drier from the liquid line. Remove it.

9. Connect nitrogen to discharge access valve.

10. Immediately place new valve in ice machine.

11. Open nitrogen bottle and braze expansion valve

inlet and outlet joints together. Braze new drier

into system.

12. Shut off nitrogen, shut access valves.

13. Evacuate to at least 300 microns.

14. Weigh in the nameplate charge. Check for leaks.

15. Attach bulb to suction line. Position at 4 or 8

o'clock on the tube. Secure tightly but do not crush

the bulb with the strap.

16. Attach valve and bulb insulation.

17. Reconnect electrical power.

18. Return all panels to their original positions.

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