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Comtech EF Data PCB-4000 User Manual

Page 32

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PCB-4000 1+1 Phase Combiner

Revision 2

Installation, Startup, and Troubleshooting Procedures

MN/PCB4000.IOM

3–4

3.2.3

System Component Installation and Interconnection

Refer to Figure 3‐1 through Figure 3‐3 to follow these steps: 
 

Step Task

1

Install the SSPAs in their respective positions as detailed in the factory datasheet and in accordance with

Figure 3-1. This means that the specific serial numbered SSPA that was aligned in Position 1 at the factory
must also now be installed in Position 1; the same applies to the SSPA in Position 2. Refer to cable and

component labeling to assure correct installation. It is suggested that any mounting hardware used in the

installation process not be fully tightened until the entire system is installed.

2

Attach the Waveguide (WG) combining network to the mounting structure and to each SSPA. For assembly
details, see Appendix A. ASSEMBLY KITS. Take care to install the provided waveguide gaskets at each

SSPA output. It may be necessary to slightly adjust each SSPA to prevent undue stress on the waveguide

structure. Tighten all hardware when proper alignment is achieved.

3

Assemble the PCB-4000 Phase Combiner Control Box (PCCB) to the mounting structure.

4

Install the Type ‘N’ RF Phase Matched Coaxial Cables (CEFD P/N CA/RF11872-1) as shown in Figure 3-3.

Each cable is labeled according to its destination SSPA:

o

Connect the cable labeled “SSPA1” from the PCCB Type ‘N’ port labeled “SSPA OUT 1 | J9” to the
RF Input port on SSPA #1.

o

Repeat this task for the cable labeled “SSPA2”, connecting it between the PCCB Type ‘N’ port

labeled “SSPA OUT 1 | J10” and the RF Input port on SSPA #2.

 

 

Make  sure  to  correctly  install  all  RF  cabling,  as  any  “cross”  connections  will 
cause system malfunction. 

5

Install the “COM” Cable (CEFD P/N CA/WR11966-2) between each of the following PCCB connectors and their
corresponding SSPA “COM” ports:

o

(PCCB) “SSPA COM 1 | J2” to SSPA #1.

o

(PCCB) “SSPA COM 2 | J3” to SSPA #2.

6

Install a Waveguide (WG) Switch Control “Y” Cable (CEFD P/N CA/WR12013-1) between the PCCB connector

labeled “SSPA SW OUT | J5” (Figure 3-3) and the two waveguide switches as shown in Figure 3-1. Pay
particular attention to ensure that the ends labeled “SW1” and “SW2” are connected, respectively, to

Waveguide Switch #1 and Waveguide Switch #2.

7

Install the user-provided RF Input Switch control cable (if applicable) to the PCCB connector labeled “RF INPUT

SWITCH | J6”.

8

Properly terminate the waveguide system output port, review all cables for proper connections, and ensure

that all mounting hardware is tightened.