Vortech 2005-2008 Ford 4.0L V6 Mustang User Manual
Page 22
P/N: 4FU020-610
©2008 Vortech Engineering, LLC
All Rights Reserved, Intl. Copr. Secured
06AUG08 v4.1 05MusV6(4FU..610v4.1)
12
7. CHARGE AIR COOLER INSTALLATION
(H.O. KITS ONLY)
, cont’d
10. Locate assembly 8N104-620. Confirm
that the assembly is complete. Locate
and set aside the "short" 1/2" NPT x 3/4"
x 90° fitting (this fitting has only two barbs
versus the standard three). Later the fit-
ting will be used in a specific location as
specified in step 7-E 11.
11. Attach the provided ring terminal to the
ground wire on the supplied water pump
plug harness. Connect the supplied length
of 16GA wire to the positive wire using
the supplied butt connector. Connect the
water pump harness to the water pump.
12. Locate the supplied water pump (8F001-
403), two 2-3/8" adel clamps, and water
pump mounting bracket. Place the adel
clamps on the water pump. Using the
supplied 1/4-20 hardware, secure the
water pump and clamps to the mounting
bracket. When installing, attach the water
pump ground wire to one of the water
pump mounting clamps using the previ-
ously installed ring terminal. (See Fig.
7B-g.)
13. Attach the pump assembly to the two
8mm x 35mm long bolts previously
installed and secure using the 8mm nuts
and washers provided. (See Fig. 7B-h.)
14. Route the positive wire up towards the
driver’s side valve cover.
15. Locate the ballast resistor plug. Install the
supplied T-tap connector, cut the water
pump positive wire (from the water pump)
for best fit, attach the supplied male
spayed connector and attach to the wire
T-tap connnector. (See Fig., 7B-i.)
16. Cut the water pump positive wire and
install the inline fuse holder and fuse.
Install the wire loom provided and secure
away from heat and moving parts. (See
Fig. 7B-i.)
Fig. 7B-g
Fig. 7B-h
MOUNTING
BRACKET
ADEL
CLAMP
PLUG
HARNESS
WATER
PUMP
8mm
HARDWARE
Fig. 7B-i
B.
WATER COOLER ASSEMBLY
INSTALLATION, cont’d
HOSE TO
PASSENGER’S
SIDE SHOCK
TOWER
BALLAST
RESSISTOR
POSITIVE WIRE
TO WATER PUMP
SUPPLIED
FUSE HOLDER