Vortech 2005-2008 Ford 4.0L V6 Mustang - Manual (Page 18)

P/N: 4FU020-610
©2008 Vortech Engineering, LLC
All Rights Reserved, Intl. Copr. Secured
06AUG08 v4.1 05MusV6(4FU..610v4.1)
8
Fig. 7A-a
Fig. 7A-d
A. BUMPER COVER AND SPLASH PAN
1. Raise the vehicle with a floor jack and
set on jack stands.
2. Remove the six plastic push-pins secur-
ing the radiator cover. Remove the cover
and set aside to be reinstalled later.
(See Fig. 7A-a.)
3. Remove the seven 5.5mm headed
screws retaining the lower splash pan. (If
equipped.) (See Fig. 7A-b.)
4. Locate the coolant drain plug on the pas-
senger’s side of the radiator. Next drain
the coolant into a clean container. This
coolant will be reused in a later step.
5. Remove the two 8mm headed bolts
securing the coolant overflow reservoir to
the plastic fan shroud.
6. Disconnect the small overflow hose (run-
ning across the top of the radiator) from
the overflow reservoir. (See Fig. 7A-c.)
7. Remove the large hose connected to the
bottom of the overflow reservoir.
8. Remove the six Phillips-head screws
(three on each side) on the lower por-
tions of the plastic innner fender liners.
9. Remove the five plastic clips retaining
the front portion of each fender liner.
Both sides need to be removed.
10. Remove the four 10mm nuts (2 each
side) retaining the bumper cover to the
fenders. (See Fig. 7A-d.)
NOTE: For non-cooled kits skip this section
and proceed to Section 8.
Fig. 7A-c
Fig. 7A-b
8mm HEADED
BOLTS
COOLANT
OVERFLOW
HOSE
NYLON
CLIPS
SPLASH
PANEL
10mm
NUTS
7. CHARGE AIR COOLER INSTALLATION (H.0. Kits Only)