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Fig. 21 — high- and control-voltage connections, A warning – Carrier 48SX024-048 User Manual

Page 19

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THERMOSTAT (TYPICAL)

(^(

y

)(^(R)0

LEADS (SEE UNIT

WIRING LABEL)

LEGEND

--------- Field Control-Voltage Wiring

------- — Field High-Voltage Wiring
NOTE: Use biue wire for 3-phase units only

Fig. 21 — High- and Control-Voltage Connections

Alternate Power Entry

6

.

Remove knockouts in fixed compressor panel located on
duct panel side of unit.
Route high-voltage leads into high-voltage terminal box.

Connect ground wire to green-yellow wire using field-
supplied splice.

Connect power wires to unit high-voltage leads.
On 3-phase units, locate blue wire projecting from com­
pressor junction box. Cut wire at partition and route into
high-voltage junction box through grommet in back of

junction box.

On 3-phase units, strip back blue lead and connect to
third leg of the power wires.

SPECIAL PROCEDURES FOR 208-V OPERATION

A

WARNING

Make sure that the gas supply then the power supply to
the unit is switched OFF before making any wiring
changes. Electrical shock can cause personal injury or
death.

6

.

Disconnect the orange transformer-primary lead from the
contactor. See unit wiring label.

Remove the tape and wirenut from the terminal on the
end of the red transformer-primary lead.
Save the wirenut.

Connect the red lead to the contactor terminal from which
the orange lead was disconnected.

Using the wirenut removed from the red lead, insulate
the loose terminal on the orange lead.

Wrap the cover with electrical tape so that the metal ter­
minal cannot be seen.

CONTROL VOLTAGE CONNECTIONS - Locate the room
thermostat on an inside wall in the space to be conditioned,
where it will not be subjected to either a cooling or heating
source or direct exposure to sunlight. Mount the thermostat
4 to 5 ft above the floor
NOTE. Do not use any type of power-stealing thermostat.
Unit control problems may result.

Use no. 18 American Wire Gage (AWG) color-coded,

insulated (35 C minimum) wires to make the control volt­
age connections between the thermostat and the unit. If the
thermostat is located more than 100 ft from the unit (as
measured along the control voltage wires), use no. 16 AWG
color-coded, insulated (35 C minimum) wires.

Standard Connection — A grommeted, control-voltage in­
let hole is located in the flue panel adjacent to the control
access panel. See Fig 2-9. Provide a drip loop before run­
ning wire through panel.

Run the low-voltage leads from the thermostat, through

the inlet hole, and into unit low-voltage splice box.

Locate five 18-gage wires leaving control box. These low-

voltage connection leads can be identified by the colors red,
green, yellow, brown, and white). (See Fig. 21.) Cut wires
at the point where they exit control box. On 48SX024,030,
do not cut yellow wire. Stripped yellow lead is located in
connection box. Ensure the leads are long enough to be routed
into the low-voltage splice box located below the right side
of the control box. Route leads through hole in bottom of
control box and make low-voltage connections as shown in
Fig. 21. Secure all cut wires, so that they do not interfere
with operation of unit.

Alternate Connection — Remove knockout in compressor
fixed panel located below high-voltage knockout. Remove
rubber grommet from standard low-voltage power entry and
install it in hole left when knockout was removed. Route
thermostat wires through grommet providing drip loop at
panel Connect low-voltage leads as shown in Fig. 21. On
48SX024 and 030 units, the yellow wire originating from
discharge thermostat of compressor must be cut and routed
into low-voltage section of junction box.
HEAT ANTICIPATOR SETTING - The room thermostat
heat anticipator must be properly adjusted to ensure proper
heating performance. Set the heat anticipator, using an am­
meter between the W and R terminals to determine the
exact required setting.

NOTE: For thermostat selection purposes, use 0.18 amp
for the approximate required setting.

Failure to make a proper heat anticipator adjustment will

result in improper operation, discomfort to the occupants
of the conditioned space, and inefficient energy utilization;
however, the required setting may be changed slightly
to provide a greater degree of comfort for a particular
installation.

Recommended thermostats are as follows:

TYPE

PART NO.

Single-Stage Heating and
Cooling Manual Changeover

HH01AD040*
HH01AD046
HH01PC184

Auto. Changeover

HH07AT174t

HH01PC185

19

•Recommended for use with subbase HH93AZ040

tRecommended for use with subbase HH93AZ176

TRANSFORMER PROTECTION - The unit transformer
protection may be one of 2 types.

The first transformer type may contain an auto, reset over­

current protector for control circuit protection. If this de­
vice trips, it may reset without warning, starting the heat­
ing or cooling section of this product. Use caution when
servicing; if overcurrent protector continues to trip, there is
a problem in the low-voltage electrical circuit, such as an
electrical short, ground, or transformer overload. Discon­
nect power, correct the condition, and check for normal unit
operation.

The second transformer type is of the energy-limiting type.

It is set to withstand a 30-second overload or shorted
secondary condition.