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Protective devices, Gas heating system, Compressor protection – Carrier 48TCA04---A12 User Manual

Page 22: Relief device, Control circuit, 24--v, General

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22

Controller’s Power LED is Off

1. Make sure the circuit supplying power to the control-

ler is operational. If not, make sure JP2 and JP3 are

set correctly on the controller before applying power.

2. Verify that power is applied to the controller’s supply

input terminals. If power is not present, replace or re-

pair wiring as required.

Remote Test/Reset Station’s Trouble LED Does Not

flash When Performing a Dirty Test, But the Control-

ler’s Trouble LED Does

1. Verify that the remote test/station is wired as shown

in Fig. 24. Repair or replace loose or missing wiring.

2. Configure the sensor dirty test to activate the control-

ler’s supervision relay. See “Changing sensor dirty

test operation.”

Sensor’s Trouble LED is On, But the Controller’s

Trouble LED is OFF
Remove JP1 on the controller.

PROTECTIVE DEVICES

Compressor Protection

Overcurrent
The compressor has internal linebreak motor protection.
Overtemperature
The compressor has an internal protector to protect it

against excessively high discharge gas temperatures.
High Pressure Switch
The system is provided with a high pressure switch

mounted on the discharge line. The switch is

stem--mounted and brazed into the discharge tube. Trip

setting is 630 psig +/-- 10 psig (4344 +/-- 69 kPa) when

hot. Reset is automatic at 505 psig (3482 kPa).
Low Pressure Switch
The system is protected against a loss of charge and low

evaporator coil loading condition by a low pressure switch

located on the suction line near the compressor. The

switch is stem--mounted. Trip setting is 54 psig +/-- 5 psig

(372 +/-- 34 kPa). Reset is automatic at 117 +/-- 5 psig

(807 +/-- 34 kPa).
Evaporator Freeze Protection
The system is protected against evaporator coil frosting

and low temperature conditions by a temperature switch

mounted on the evaporator coil hairpin. Trip setting is

30_F +/-- 5_F (--1_C +/-- 3_C). Reset is automatic at 45_F

(7_C).
Supply (Indoor) Fan Motor Protection
Disconnect and lockout power when servicing fan motor.

The standard supply fan motor is equipped with internal

overcurrent and overtemperature protection. Protection

devices reset automatically.

The High Static option supply fan motor is equipped with

a pilot--circuit Thermix combination overtemperature/

overcurrent protection device. This device resets

automatically. Do not bypass this switch to correct

trouble. Determine the cause and correct it.
Condenser Fan Motor Protection
The condenser fan motor is internally protected against

overtemperature.

Relief Device

A soft solder joint at the suction service access port

provides pressure relief under abnormal temperature and

pressure conditions (i.e., fire in building). Protect this

joint during brazing operations near this joint.

Control Circuit, 24--V

The control circuit is protected against overcurrent

conditions by a circuit breaker mounted on control

transformer TRAN. Reset is manual.

GAS HEATING SYSTEM

General

The heat exchanger system consists of a gas valve feeding

multiple inshot burners off a manifold. The burners fire

into matching primary tubes. The primary tubes discharge

into combustion plenum where gas flow converges into

secondary tubes. The secondary tubes exit into the

induced draft fan wheel inlet. The induced fan wheel

discharges into a flue passage and flue gases exit out a

flue hood on the side of the unit. The induced draft fan

motor includes a Hall Effect sensor circuit that confirms

adequate wheel speed via the Integrated Gas Control

(IGC) board. Safety switches include a Rollout Switch (at

the top of the burner compartment) and a limit switch

(mounted through the fan deck, over the tubes). (See Fig.

27 and Fig. 28.)

INDUCED-

DRAFT

MOTOR

MOUNTING

PLATE

INDUCED-

DRAFT

MOTOR

MANIFOLD

PRESSURE

TAP

VESTIBULE

PLATE

FLUE

EXHAUST

ROLLOUT

SWITCH

BLOWER

HOUSING

GAS

VALVE

BURNER

SECTION

C06152

Fig. 27 -- Burner Section Details

48TC