Jaypro Sports MHWM-D-A - Manual (Page 3)

© 2005 Jaypro Sports Equipment JSL-Inst001 Rev G 10-24-2006 3 of 40
Table of Figures
Figure 1: Jaypro SecureLift™ Mat Storage System................................................................................. 1
Figure 2: Do's and Don'ts for Mat Loading on Sling................................................................................ 7
Figure 3: End View of Rolled Mat - 36" Diameter .................................................................................. 8
Figure 4: End View of Double & Single Load Bar Models ..................................................................... 8
Figure 5: Three End Views – Strap Placement on Load Bar Hooks ........................................................ 9
Figure 6: Fault Mode Indicator Light - Call for Service When Lit ........................................................ 10
Figure 7: Key Switch Placard ................................................................................................................. 11
Figure 8: Load Bar Warning Label......................................................................................................... 12
Figure 9: Hex Head Bolt Grade Markings.............................................................................................. 12
Figure 10: Splice Plate Bolt Tightening ................................................................................................. 12
Figure 11: Worn and Damaged Wire Ropes - Replacements Required ................................................. 14
Figure 12: Beams Must be 22' Apart ...................................................................................................... 16
Figure 13: Wall Supports Shown @ 22' Apart ....................................................................................... 16
Figure 14: Mat Travel While Lifting ...................................................................................................... 17
Figure 15: Limit Switch Access & Cable Attachment ........................................................................... 18
Figure 16: Flat Beam Direct Attachment Details ................................................................................... 18
Figure 17: Hoist System Installed on Sloped Beam ............................................................................... 19
Figure 18: Wall Brackets ........................................................................................................................ 20
Figure 19: Example Wall Installation - Thru-Bolts................................................................................ 20
Figure 20: Control Panel & Key Switch Location.................................................................................. 21
Figure 21: Control Panel Location Interference with Mat...................................................................... 21
Figure 22: Key Switch Placard ............................................................................................................... 22
Figure 23: Load Bar Splice Hardware Assembly & Bolt Tightening Sequence .................................... 23
Figure 24: Hex Bolt Grade Markings ..................................................................................................... 23
Figure 25: Beam Elevations to Hoist Cable Attachment Hole (Double Mat Hoist Only) ..................... 24
Figure 26: Cable Through Pulley on Load Bar - Double Mat Hoist ...................................................... 24
Figure 27: Cable Attached to Eyebolt via Shackle - Single Mat Hoist .................................................. 25
Figure 28: MatLok Fall Arrester............................................................................................................. 25
Figure 29: Component Location Inside Control Panel ........................................................................... 26
Figure 30: Main Menu – Manual Motor Starter Mode........................................................................... 26
Figure 31: Manual Motor Starter Operating Mode................................................................................. 27
Figure 32: Adjusting Limit Switches Inside Winch (Limit Cover Removed)........................................ 28
Figure 33: Main Menu............................................................................................................................ 29
Figure 34: Operating Range Between Limits ......................................................................................... 29
Figure 35: Main Menu - Run Mode........................................................................................................ 30
Figure 36: Run Mode - Counter Display at Lower Limit....................................................................... 30
Figure 37: Run Mode - Counter Display During Operation................................................................... 30
Figure 38: Fault Mode Indicator Light - Call for Service When Lit ...................................................... 31
Figure 39: Alarm Reset Mode ................................................................................................................ 31
Figure 40: 24 Volt Wiring Troubleshooting Diagram............................................................................ 37
Figure 41: Controller Menu Sequence (Part 1 of 2) ............................................................................... 38
Figure 42: Controller Menu Sequence (Part 2 of 2) ............................................................................... 39