Jaypro Sports MHWM-D-A - Manual (Page 2)

© 2005 Jaypro Sports Equipment JSL-Inst001 Rev G 10-24-2006 2 of 40
Table of Contents
Important Notes ..............................................................................................................4
General Notes ..................................................................................................................6
Operating Instructions....................................................................................................7
1. Key Switch Operation ...................................................................................................................... 7
2. Loading of Mats into Sling............................................................................................................... 7
3. Attachment of Sling onto Load Bar.................................................................................................. 8
4. Raising Mat Hoist............................................................................................................................. 9
5. Lowering Mat Hoist.......................................................................................................................... 9
6. Self Leveling of Load Bar .............................................................................................................. 10
Regular Equipment Maintenance ...............................................................................11
1. Key Switch ..................................................................................................................................... 11
2. Controller Enclosure....................................................................................................................... 11
3. Load Bar ......................................................................................................................................... 11
4. Pulleys (Double Mat Hoist Systems only) ..................................................................................... 12
5. Wire Rope....................................................................................................................................... 13
6. Electric Hoists (Winches)............................................................................................................... 14
7. Sling and Straps .............................................................................................................................. 14
8. Service Plan & On-Site Maintenance Inspection ........................................................................... 14
Installation Instructions................................................................................................16
1. Inspection of structure .................................................................................................................... 16
2. Check inventory of equipment ....................................................................................................... 17
3. Overhead unit winch installation.................................................................................................... 17
4. Wall mount unit winch installation ................................................................................................ 19
5. Controller Location and Installation............................................................................................... 21
6. Key Switch Location and Installation ............................................................................................ 22
7. Wiring the Controller and Winches................................................................................................ 22
8. Load Bar Assembly ........................................................................................................................ 23
9. Cable Routing and Installation ....................................................................................................... 24
10. Load Bar Leveling ....................................................................................................................... 26
11. Limit Switches............................................................................................................................. 28
12. Programming the Controller........................................................................................................ 29
13. Run Mode Activation .................................................................................................................. 30
14. Clearing a System Fault............................................................................................................... 31
15. Description of Controller Leveling Feature................................................................................. 32
16. On-Site Personnel Training ......................................................................................................... 32
Troubleshooting Guide ................................................................................................33
Communication Troubleshooting Procedure...................................................................................... 36