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Flintec FAD-30 User Manual

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FAD-30 Technical Manual, Rev. 1.06 December 2012

Page 2 of 48

Table of Contents:

1.

SAFETY INSTRUCTIONS ........................................................................................................................... 4

2.

DECLARATION OF CONFORMITY ........................................................................................................... 5

3.

INTRODUCTION ......................................................................................................................................... 6

3.1.

Overview ...................................................................................................................................................... 6

3.2.

Key features and Specifications .................................................................................................................. 7

3.3.

Housing ........................................................................................................................................................ 9

3.4.

Accessories .................................................................................................................................................. 9

4.

INSTALLATION......................................................................................................................................... 10

4.1.

Recommendations ..................................................................................................................................... 10

4.1.1.

Control Cabinet Design ................................................................................................................................ 10

4.1.2.

Cabling ......................................................................................................................................................... 10

4.1.3.

Mechanical Installation ................................................................................................................................. 10

4.2.

Electrical Connections ............................................................................................................................... 10

4.2.1.

Power Supply and Grounding ...................................................................................................................... 10

4.2.2.

Load Cell Connection ................................................................................................................................... 11

4.2.3.

Communication Interface ............................................................................................................................. 11

4.3.

Commissioning .......................................................................................................................................... 11

5.

SETUP ....................................................................................................................................................... 12

5.1.

Installation of the xFace Software.............................................................................................................. 12

5.2.

Connection to the xFace Software............................................................................................................. 12

5.3.

A/D Converter Setup and Calibration ........................................................................................................ 13

5.3.1.

Scale Parameters ........................................................................................................................................ 13

5.3.2.

Serial Interface Setup .................................................................................................................................. 14

5.3.3.

Scale Build and Calibration .......................................................................................................................... 15

5.4.

A/D Converter Performance Test .............................................................................................................. 18

5.5.

Bus Interface Setup ................................................................................................................................... 18

5.6.

Bus Addressing via Setup Switch .............................................................................................................. 18

5.7.

Back up Settings and Calibration Data ...................................................................................................... 18

5.8.

Continuous Output Data Structure (for FAD-30 + FAD-30MB only) .......................................................... 19

5.9.

BSI Data Structure (for FAD-30 + FAD-30MB only) .................................................................................. 20

5.10.

Modbus Data Structure (for FAD-30MB + FAD-30EN only) .................................................................. 23

5.11.

Profibus and ProfiNet Data Structure (for FAD-30Px only) .................................................................... 25

5.12.

CANopen Data Structure (for FAD-30CO only) ..................................................................................... 28

6.

FAD-30 / FAD-30MB

– WITH RS-485 INTERFACE ................................................................................. 31

6.1.

Front View .................................................................................................................................................. 31

6.2.

Electrical Connections ............................................................................................................................... 32

6.3.

Interfacing .................................................................................................................................................. 32

6.4.

Setup and Calibration ................................................................................................................................ 32

6.5.

Modbus RTU Setup (for FAD-30MB only) ................................................................................................. 33

7.

FAD-30PB

– WITH PROFIBUS INTERFACE ........................................................................................... 34

7.1.

Front View .................................................................................................................................................. 34

7.2.

Electrical Connections ............................................................................................................................... 35

7.3.

Interfacing .................................................................................................................................................. 36

7.4.

Setup and Calibration ................................................................................................................................ 36

7.5.

Profibus Setup ........................................................................................................................................... 36

8.

FAD-30PN

– WITH PROFINET INTERFACE ........................................................................................... 37

8.1.

Front View .................................................................................................................................................. 37

8.2.

Electrical Connections ............................................................................................................................... 38

8.3.

Interfacing .................................................................................................................................................. 39

8.4.

Setup and Calibration ................................................................................................................................ 39

8.5.

ProfiNet Setup............................................................................................................................................ 39

9.

FAD-30EN

– WITH ETHERNET INTERFACE .......................................................................................... 40

9.1.

Front View .................................................................................................................................................. 40

9.2.

Electrical Connections ............................................................................................................................... 41

9.3.

Interfacing .................................................................................................................................................. 42

9.4.

Setup and Calibration ................................................................................................................................ 42

9.5.

Ethernet Setup ........................................................................................................................................... 42