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Troubleshooting chapter 7 – Rockwell Automation 1771-PM , D17716.5.18 U MNL 1771-PM CLUTCH/BRAKE MOD User Manual

Page 101

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Troubleshooting

Chapter 7

7Ć17

HEX

CODE

TYPE

PROBLEM

CORRECTIVE ACTION

DOWNSTROKE MESSAGES

66

67 (ALT)

L

ANTIĆREPEAT CAM SWITCH OPEN DURING DOWNSTROKE

During downstroke and before the near bottom zone, the antiĆ

repeat cam is on, the brake monitor cam is on, and the runĆon

cam is off. This message will occur if the PM sees the antiĆ

repeat cam signal go off during downstroke.

See Standard Corrective Action **

UPSTROKE MESSAGES

68

069 (ALT)

L

RUNĆON CAM OPENED BEFORE SEEING THE

ANTIĆREPEAT CAM TRANSITION OT OFF"

Once the press is in the near bottom zone, the PM needs to see

a offĆon transition of the antiĆrepeat cam signal during the upĆ

stroke. If the runĆon cam opens before this transition, this

message will occur.

See Standard Corrective Action **

70

N

RUN BUTTON RELEASED DURING FIRST UPSTROKE IN

CONTINUOUS MODE. INCH TO TOP.

This message appears when you select strokeĆandĆaĆhalf

for entering continuous mode you release one (or both)

RUN buttons during the first upstroke.

You must enter INCH mode and inch the press to the top to

continue normal press operation.

71

N

SHAFT NEAR TOP. INCH TO TOP.

You cannot enter single or continuous mode unless the

press is at proper near top" starting position. (figure 5.1).

Check CAM switch wiring. (figure 6.9).

BRAKE OR MOTION DETECTOR MESSAGES

72

73

L

BRAKE OVERRUN"

BRAKE OVERRUN Ć INCH BACK TO TOP"

If the press has not stopped within the open window of the near

top position, this indicates that the press has traveled too far.

Code 73 means that the press was in the single stroke or

continuous mode and now must be inched back to the near top

position.

Check alignment of the runĆon and brake monitor cams to

conform to fig. 5.1 in the PM manual, and to assure

adequate and safe stopping distance before reaching the

brake monitor cam. Check the condition of the brake.

074

075

L

MOTION DETECTOR SIGNAL IS LATE OR MISSING"

MOTION DETECTOR SIGNAL DISAPPEAR ON UPĆSTROKE.

The motion detector input signal must come on by the time the

brake monitor cam goes off. This message will also occur when

the press is in a upĆstroke and the motion detector signal

disappears.

Check for the proper dip switch settings. Check for proper

cam configuration and operation. Check for proper motion

detector feedback.

076

L

MOTION DETECTOR SIGNAL DISAPPEARANCE DURING

ONĆHOP DOWNSTROKE"

A successful onĆhop operation was achieved, and during the

downĆstroke, the motion detector signal was missing for a time

period greater than 0.11 seconds.

Check for proper cam configuration and operation (see fig.

5.1). Check for proper motion detector feedback.