MacDon R80 Rotary Disc Pull-Type Windrower User Manual
Page 5

TABLE OF CONTENTS
Form # 169053
3
Model Year - 2009
6.15.5
Driving On Windrow ............................................................................................................................ 51
6.15.6
Raking And Tedding ........................................................................................................................... 51
6.15.7
Chemical Drying Agents ..................................................................................................................... 51
6.16
STORAGE .............................................................................................................................................. 51
7
MAINTENANCE/SERVICE ............................................................................................................................. 52
7.1
PREPARATION FOR SERVICING ........................................................................................................ 52
7.2
RECOMMENDED SAFETY PROCEDURES ......................................................................................... 52
7.3
MAINTENANCE SPECIFICATIONS ...................................................................................................... 53
7.3.1
Recommended Torques ..................................................................................................................... 53
7.3.2
Recommended Lubricants.................................................................................................................. 55
7.3.3
Conversion Chart ................................................................................................................................ 56
7.4
LIFT CYLINDER LOCK-0UT VALVES ................................................................................................... 57
7.5
DRIVE SHIELDS .................................................................................................................................... 57
7.6
CUTTERBAR DOORS............................................................................................................................ 58
7.7
LUBRICATING THE WINDROWER....................................................................................................... 59
7.7.1
Procedure............................................................................................................................................ 59
7.7.2
Lubrication Points ............................................................................................................................... 59
I.
13 FT Header ................................................................................................................................. 60
II.
16 FT Header ................................................................................................................................. 62
III.
Carrier Frame................................................................................................................................. 64
IV.
Driveline ......................................................................................................................................... 65
7.8
CUTTERBAR.......................................................................................................................................... 66
7.8.1
Skid Plates and Rock Guards............................................................................................................. 66
7.8.2
Cutter Bar Lubrication ......................................................................................................................... 68
7.8.3
Disc Maintenance ............................................................................................................................... 69
7.8.4
Cutter Blades ...................................................................................................................................... 72
7.8.5
Accelerators ........................................................................................................................................ 75
7.8.6
Hourglass Deflectors........................................................................................................................... 76
7.8.7
Tall Crop Feed Plates ......................................................................................................................... 79
7.9
HEADER DRIVE..................................................................................................................................... 81
7.9.1
Pump Gearbox.................................................................................................................................... 81
7.9.2
Bevel Gearbox .................................................................................................................................... 81
7.9.3
Conditioner Gearbox – 13 Ft............................................................................................................... 87
7.9.4
Conditioner Gearbox – 16 Ft............................................................................................................... 91
7.9.5
Conditioner Drive Belt ......................................................................................................................... 95
7.9.6
Conditioner Drive Belt Idler ................................................................................................................. 97
7.9.7
Lifting Roll Drive Belt........................................................................................................................... 98
7.9.8
Lifting Roll Belt Idler ............................................................................................................................ 99
7.9.9
Lifting Roll Idler Bearing...................................................................................................................... 99
7.9.10
Hourglass Deflector Drive Belts – 16 Ft............................................................................................ 100
7.10
HYDRAULIC DRIVE SYSTEM ............................................................................................................. 102
7.10.1
Reservoir........................................................................................................................................... 102
7.10.2
Hydraulic Oil Filter............................................................................................................................. 103
7.10.3
Pressure Relief Valve ....................................................................................................................... 103
7.10.4
Pump................................................................................................................................................. 104
7.10.5
Hydraulic Motor................................................................................................................................. 106
7.10.6
Hoses and Lines ............................................................................................................................... 106
7.11
ELECTRICAL........................................................................................................................................ 107
7.11.1
Light Bulb Replacement.................................................................................................................... 107
7.11.2
Fixture Replacement......................................................................................................................... 107
7.12
WHEELS AND TIRES .......................................................................................................................... 109
7.12.1
Wheel Bolts....................................................................................................................................... 109
7.12.2
Wheel - Removal/Installation ............................................................................................................ 109
7.12.3
Tire Inflation ...................................................................................................................................... 111
7.13
MAINTENANCE SCHEDULE............................................................................................................... 112
7.13.1
Break-In Inspection ........................................................................................................................... 112
7.13.2
Interval Maintenance......................................................................................................................... 113
8
TROUBLESHOOTING.................................................................................................................................. 115