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Ransburg, Atomizer removal (see figure13), Atomizer reassembly – Ransburg RMA Indirect A11600 User Manual

Page 54: High voltage ring removal/re- placement, Rma-303 indirect charge - maintenance

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Atomizer Removal (See Figure13)

Remove rear split shroud by loosening the flat head

retaining screws and pulling the shroud halves

away from the atomizer extention. Loosen the high

voltage nut (78441-00) that holds the high voltage

cable into the curved high voltage tube. Remove

the high voltage nut and ferrules from the high

voltage cable. Loosen the quick disconnect ring

(A11201-00) with the adjustable spanner wrench

(76772-00) in a counter-clockwise direction. Pull

atomizer away from robot plate while taking care

to feed the high voltage cable back through the

atomizer.

Atomizer Reassembly

Rear shroud halves must be removed for atomizer

reassembly. Insert the high voltage cable through

the center hole of the atomizer and feed the ba-

nana jack end through the hole in the atomizer

extension. Once the cable is through, slide the

applicator towards the robot plate and align the two

guide pins with the holes in the robot plate. Push

the atomizer to the robot plate until both plates

are flush. Engage the mounting ring and tighten

securely. Remove the curved high voltage tube

from the high voltage ring. Slide the high voltage

nut and ferrules onto the high voltage cable, then

slide the curved tube over the high voltage cable.

Leave assembly loose. Insert the banana jack

end of the cable into the rear opening in the high

voltage ring until it seats firmly. Slide the curved

tube towards the high voltage ring and secure in

place by tightening the large locknut (A11318-00)

by hand. Insure high voltage cable is in place before

tightening high voltage nut and ferrule (78441-00)

by pushing high voltage cable towards the high

voltage ring. Tighten nut and ferrule securely

by hand. Reinstall rear shroud halves. Tighten

screws 3-5 lbs•in (.34-56 Nm) torque.

Proper high voltage cable installation may be veri-

fied by checking probe resistance from electrodes

to the end of the high voltage cable per the use of

a Yakogawa megohm meter or equivalent. Attach

one lead to the end of the high voltage cable and

touch the other end to the wire at the tip of each

electrode, one at a time. The reading should be

per "Chart A". If not, recheck connection in the

high voltage ring.

High Voltage Ring Removal/Re-

placement

Loosen the high voltage locknut (A11318-00)

and pull curved tube from back of high voltage

ring. Grasp the high voltage ring and turn count-

er-clockwise approximately 10-15° until locking

pins disengage. Pull ring forward to remove.

To reassemble, insure o-ring on inside diameter

of the high voltage ring and on face of atomizer

extension are seated properly in their grooves.

Lightly lubricate both o-rings with A11545-00 pet-

rolatum jell. Slide high voltage ring onto atomizer

body making sure high voltage input is located at

the top of the unit. Push firmly until it stops against

the atomizer extension and is engaged on the

locking pins. Rotate high voltage ring clockwise

>

Before installing high voltage ring,

fill the cavity in the high voltage ring with

dielectric grease between the input and

the outer diameter).

NOTE

10-15° to lock ring into place. Some force may

be required with a new ring, but a solid lock will

be felt when properly installed.

Before installing the curved tube, ensure the outer

ring of the high voltage input is filled with new

dielectric grease. Reinstall high voltage cable

and curved tube and tighten locknut securely by

hand. Proper high voltage cable installation can

be verified by checking probe resistance from the

electrodes to the end of the high voltage cable per

use of a Yakogawa megohm meter or equivalent.

Attach one lead to the end of the high voltage

cable and touch the other end to the wire at the

top of each electrode, one at a time. The reading

should be per "Chart A". If not, recheck connection

in the high voltage ring.

RMA-303 Indirect Charge - Maintenance

Ransburg

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LN-9252-06.4