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Predicting failures using the test functions – Teledyne GFC-7001E - Trace CO Analyzer User Manual

Page 263

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Maintenance

Model GFC7001E Carbon Dioxide Analyzer

Teledyne Analytical Instruments

263

12.2. PREDICTING FAILURES USING THE TEST FUNCTIONS

The Test Functions can be used to predict failures by looking at how their values change over time. Initially it
may be useful to compare the state of these Test Functions to the values recorded on the printed record of the
final calibration performed on your instrument at the factory, P/N 04307. Table 12-3 can be used as a basis for
taking action as these values change with time. The internal data acquisition system (iDAS) is a convenient way
to record and track these changes. Use APICOM to download and review this data from a remote location.

Table 12-3: Predictive uses for Test Functions

FUNCTION CONDITION

BEHAVIOR

INTERPRETATION

STABILITY

Zero Cal

Increasing

 Pneumatic Leaks – instrument & sample system
 Detector deteriorating

CO MEAS

Zero Cal

Decreasing

 Source Aging
 Detector deteriorating
 Optics getting dirty or contaminated

MR RATIO

Zero Cal

Increasing

 Source Aging
 Detector deteriorating
 Contaminated zero gas (H

2

O)

Decreasing

 Source Aging
 Detector deteriorating
 GFC Wheel Leaking
 Pneumatic Leaks
 Contaminated zero gas (CO)

Span Cal

Increasing

 Source Aging
 Pneumatic Leaks – instrument & sample system
 Calibration system deteriorating
 GFC Wheel Leaking

Decreasing

 Source Aging
 Calibration system deteriorating

PRES

Sample

Increasing > 1”

 Pneumatic Leak between sample inlet and Sample Cell
 Change in sampling manifold

Decreasing > 1”

 Dirty particulate filter
 Pneumatic obstruction between sample inlet and

Sample Cell

 Obstruction in sampling manifold

PHT DRIVE

Any, but with

Bench Temp at

48°C

Increasing

 Mechanical Connection between IR-Detector and

Sample Cell deteriorating

 IR-Photodetector deteriorating

OFFSET

Zero Cal

Increasing

 See MR Ratio - Zero Cal Decreasing above

Decreasing

 See MR Ratio - Zero Cal Increasing above

SLOPE

Span Cal

Increasing

 See MR Ratio - Span Cal Decreasing above

Decreasing

 See MR Ratio – Span Cal Increasing above