Baron Air & Fuel_BIG AIR KIT STEALTH Road_Stratoliner & Raider User Manual

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BA-2021-00
STEALTH BIG AIR KIT - Yamaha Roadliner/Stratoliner and
Raider

FRONT FUEL TANK MOUNT REMOVAL:

RAIDER FRONT TANK MOUNT: Remove the (2) 4mm allen bolts from the triangle shaped aluminum cover at the front of the fuel tank and set it
aside. Then remove two 6mm cap head allen bolts sitting beneath the cover. Lift the tank up and off the bike.

ROADLINER/STRATOLINER FRONT TANK MOUNT: Remove the (2) decorative fins at the front of the fuel tank by removing the (2) #4 allen bolts
from each side of the tank. Remove the allen bolts from the fuel tank mount at the front of the tank. Lift the tank straight up and off the bike.

AIR BOX REMOVAL:

1. Remove the (2) m10 bolts from the rear of the air box attaching the air pressure sensor to the air box. Remove the (1) m10 bolt from the front sensor
bracket located about three inches from the front right side of the air box. Remove the electrical leads and air hose to each sensor and disconnect them
from their mount brackets. Set these sensors aside we will remount them later. See photo 1:

2. Remove the 5mm allen bolt attaching the air box mount tab bracket to the frame at the front of the air box.
3. RAIDER ONLY: Disconnect the (7) electrical wiring leads connected to the wiring mount bracket on the top of the air box. Do not panic! These
connectors are mated male and female connectors and can only connect to their appropriate mate. Open the reusable zip ties holding the wiring
bundles to the mount plate.

RAIDER & LINERS: At the front of the air box above the front cylinder disconnect the idle air hose from the front of the air box:

4. Remove the two small hoses from the left side of the air box.
5. Remove the crankcase vent hose from the rear of the air box. You may also remove the hose from the top of the rear cylinder, it will be replaced
later.
6. Under the air box loosen the retaining clamps securing the air box to the throttle bodies. It is best to reach these by going through, past and under
the left and right upper motor mounts. An extended 3mm ball allen wrench will be necessary. You can remove the motor mounts for easier access. A
flashlight or work light is very helpful in locating the clamp screws.

LINER NOTE: The forward mount tab of the air box attaches over the top of the front fuel tank mount. You must remove the two allen bolts at the
front of the tank mount and the one allen the goes through the bracket where the frame rails come together and then remove the air box with the tank
mount bracket attached. Once off the bike you must remove the smaller allen connecting the air box to the bracket and then remove the rubber
grommet you will expose when the air box bracket is removed, set the grommet aside do not reuse it. Then re-attach tank mount bracket using only the
two larger allen bolts to the frame. For now just set the single center bracket allen back in the hole and start the threads, you will attach the new coil
mount plate to this hole and use the stock bolt later in the installation.

7. After both clamps are loosened lift the air box straight up and off the bike. There will be two vacuum hoses that must be released for the front right
side of the air box before you can set the air box aside. You will not reuse the air box.
8. You should place a clean cloth inside each throttle body to keep any foreign material from entering your engine. Don't forget to remove cloth material
when you begin to install your new filter assembly.
9. RAIDER ONLY: Remove wiring mount bracket from the top of the air box by removing the (2) phillips head screws from the top of the air box.

Our install guides provide a basic outline on the proper installation of our products. Further tuning and/or

fitment may be required. Barons bears no responsibility on installation costs associated with this product.

5221 Oceanus Drive

Huntington Beach, CA 92649

(925)583-2499 - Ph.

(714)901-0520 - Fax

www.baronscustom.com

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