Baron Air & Fuel_BIG AIR KIT V102 c.i. Yamaha Road Star (08+) - Manual

Page: 1 BA-2022-00/03/06/07/13/13B
BIG AIR KIT (BAK) - Yamaha Road Star (2008-2010)
We recommend the use of a factory service manual for all installations. Our
instructions are for use a guide only.
We suggest when running the BAK with other than stock exhaust pipes you
should have your air/fuel mixture analyzed to determine if you need a fuel
injection modifier like a Dynojet, Cobra, TFI or similar.
Revision: 3.3 - 03/30/2010
Install Time: 30 minutes
INCLUDED IN THE KIT:
(1) Billet BAK Cover
(1) Black Intake Backing Plate
(1) Re-usable Performance Air Filter
(1) BAK Filter Raincoat
(1) Power Cone
(1) Black Dual Point Mount Arm
(1) 5/8" x 1" Black Spacer
(1) 5/8" x 7/16" Black Spacer
(1) M6 x 1.0 x 45mm Cap Head Chrome
(1) M6 x 1.0 x 30mm Cap Head Chrome
(2) M6 Chrome Washer
(2) 1/4-20 x 1/2" Cap Head
(1) Nylon Nipple Pre-installed
(2) 1/4-28 x 1 13/16" Hex Bolt
(2) 3/8" x 1.25 Aluminum Spacer
(2) 1/4" Lock Washer
(1) Neoprene Boot
(1) 14" Zip Tie
TOOLS REQUIRED:
3, 4 & 5 mm Allen Wrenches
10mm Open-End Wrench
7/16" Wrench
Needle-nose or standard pliers
Phillips Screwdrivers
Factory Service Manual
INSTRUCTIONS:
NOTE: We recommend the use of the Blue Loctite® on all fasteners and mounting hardware.
Before you begin, be sure to check your BAK kit contents against the hardware list above.
If you are missing any contents, please contact us at 714-274-4065.
To help ensure your BAK cover does not get scratched or damaged during installation, we suggest you slice the
plastic covering around the base of the cover packaging so you can leave the plastic in place during the install.
1. Remove the stock air cleaner from the right side of your bike. You do not have to remove the chrome cover.
Using a Long Phillips Head Screwdriver first loosen the clamp on the back side of the filter assembly for the
rubber boot that attaches to the throttle body. Remove the three Socket Cap Screws at the top left, right and
bottom of the assembly. You can now remove the air cleaner from the bike.
2. Attach the Power Cone to the rear of the cover plate using the double faced tape pad supplied in the kit. On
the '08-'010 Road Star place adhesive pad about 5/16" above the round groove just below/inside the filter
groove. Clean the backing plate and the Power Cone with glass cleaner or similar then place the pad on the
back plate and press it firmly in place smoothing the pad forcefully with your thumbs. Press and hold the wide
base of the Power Cone firmly against the pad for 30 seconds.
3. Take the backing plate and place the air filter into the filter groove seating and sealing it in place.
4. Install the 1/4" Lock Washers, then the 1/4" Flat Washers on the (2) 1/4-28 x 13/16"" Hex Bolts, then
insert these through the rear of the backing plate. Install one of the 1 1/4" Aluminum Spacers on each bolt put
Our install guides provide a basic outline on the proper installation of our products. Further tuning and/or
fitment may be required. Barons bears no responsibility on installation costs associated with this product.
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5221 Oceanus Drive Huntington Beach, CA 92649 (925)583-2499 - Ph. (714)901-0520 - Fax www.baronscustom.com [email protected]