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Troubleshooting — control module lights, Boiler manual – Weil-McLain GOLD CGS 550-110-260/02002 User Manual

Page 45

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Part number 550-110-260/0200

45

Boiler Manual

Troubleshooting —

control module lights

11d

CHART 1

— Troubleshooting POWER light status

Electrical shock hazard — Wherever you see

TURN OFF POWER

, follow the instructions. Failure to follow

instructions could result in severe personal injury, death or substantial property damage.

Problem is with incoming
electricity. Have licensed
electrician repair circuit.

Replace control module.
Retest.

Replace transformer.
Retest.

Replace control module.
Retest.

Boiler should now
operate normally.

Have system checked by a
licensed electrician.
If problem persists, call your
local Weil-McLain sales
representative.

• Make sure service switch or circuit breaker is on or fuses

are good.

• Using voltmeter, check across top and bottom pins of

120 VAC IN plug.

Does voltmeter indicate 120 VAC?

No

Yes

• Reconnect 120 VAC IN plug.
• Remove 120 VAC transformer PRIMARY plug (Figure

25, item 2, page 44) on control module.

• Using voltmeter, check across top and bottom pins of

PRIMARY receptacle.

Does voltmeter indicate 120 VAC?

No

Yes

• Reinstall 120 VAC transformer PRIMARY plug.

• Using voltmeter, check across pins of receptacle.

Does voltmeter indicate 24 VAC?

No

Yes

Chart 2

Chart 6

TSTAT CIRC

light flashing

Chart 3

Chart 4

PRESS SWITCH

light flashing

Chart 5

FLAME

light flashing

For insufficient heat or no heat problem, go to

Chart 7

if

POWER

light is on steady, with no other

light flashing.

• Usually indicates polarity on incoming 120 VAC power

line is wrong.

TURN OFF POWER

at service switch or breaker,

then reverse the HOT and NEUTRAL wires entering the
boiler in the J-box.

• Restore

POWER

at service switch or breaker.

Is

POWER

light flashing now?

No

Yes

Is

POWER

light...

Flashing

alone

Flashing with

another light

On steady

(not flashing)

No

Yes

Is

POWER

light off?

— Usually indicates reversed 120 VAC polarity if

POWER

light flashes by itself —

Remove 120 VAC IN plug (

Figure 25, item 3, page

44) on control module.

Remove 24 VAC transformer plug (

Figure 25, item 5,

page 44) on control module.