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Boiler manual – Weil-McLain GOLD CGS 550-110-260/02002 User Manual

Page 33

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Part number 550-110-260/0200

33

Boiler Manual

Figure 20

Ladder wiring diagram

71033

1. All wiring must be installed in accordance with:

A. U.S.A. — N.E.C. And any other national, state,
or local code requirements.
B. Canada — C.S.A. C22.1 C.E.C. Part 1 and any
other national, provincial, or local code require-
ments.

2. Pilot lead wires are not field replaceable. Replace pi-

lot assembly if necessary.

3. If any of the original wire as supplied with the ap-

pliance must be replaced, use minimum 105 °C
wire or equivalent. Exception — wires to a rollout
TFE must be 200 °C or equivalent.

4. Thermostat anticipator setting (single zone) — see

Table G for anticipator setting, depending on
which gas valve is installed in boiler.

5. For multiple zoning, use either zone valves or

circulators. Refer to the component manufac-
turer's instructions and this manual for applica-
tion and wiring suggestions.

6. Refer to control component instructions packed

with the boiler for application information.

7. Wire any additional limit controls (low water cut-

off, additional high limit, etc.) in series with boiler
limit control as shown.

Honeywell VR8204

Honeywell VR8304

White-Rodgers 36E

White-Rodgers 36C

* Terminals 2–4 are factory-jumpered on the

White-Rodgers 36C gas valve.

MV/PV

MV/PV

2

2–4 *

MV

MV

1

1

PV

PV

3

3

Table G: Gas valve terminals and anticipator settings

Gas valve

"A"

"B"

"C"

Anticipator

amps

0.6

0.8

0.64

0.7

Electrical shock hazard — can cause
severe injury or death. Disconnect
power before installing or servicing.

All contacts are shown without power
applied.

SERVICE

SWITCH

THERMOSTAT

120 VAC

24 VAC

Control module

low voltage

section

CONTROL

MODULE

120 VAC

SECTION

Power

Tstat–Circ

Limit

Press switch

Flame

ROLLOUT

TFE

Additional

limits (note 7)

INDUCER MOTOR

CIRCULATOR

WATER TEMP

LIMIT SWITCH

PILOT GAS

VALVE

MAIN GAS

VALVE

AIR PRESSURE

SWITCH

PILOT

FLAME

SENSOR

PILOT

IGNITION

ELECTRODE

HIGH

VOLTAGE

HIGH

VOLTAGE

120 VAC

Gnd

Neutral

Hot

See Table G

"A"

"C"

"B"

G

R

R

R

R

Legend for ladder wiring diagram

120 VAC factory wiring

High voltage spark ignition wiring

Low voltage factory wiring

Ground connectors

120 VAC field wiring

Low voltage field wiring