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Troubleshooting – MITSUBISHI ELECTRIC MR-J2S- A User Manual

Page 208

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10. TROUBLESHOOTING

Display

Name

Definition

Cause

Action

1. Servo amplifier fault caused the

parameter setting to be rewritten.

Change the servo amplifier.

2. Regenerative option not used with

servo amplifier was selected in
parameter No.0.

Set parameter No.0 correctly.

3. The number of write times to EEP-

ROM exceeded 100,000 due to
parameter write, etc.

Change the servo amplifier.

4.The alarm code output (parameter

No. 49) was set by the absolute
position detection system.

The absolute position detection system
and the alarm code output function are
exclusive. Set as either one of the two is
used.

AL.37

Parameter
error

Parameter setting is
wrong.

5.The alarm code output (parameter

No.49) was set with the
electromagnetic brake interlock
(MBR) assigned to pin CN1B-19.

The signal assignment function of the
electromagnetic interlock (MBR) to pin
CN1B-19 and the alarm code output
function are exclusive. Set as either one of
the two is used.

1. Servo amplifier faulty.

Change the servo amplifier.

2. The power supply was turned on

and off continuously by overloaded
status.

The drive method is reviewed.

AL.45

Main circuit
device overheat

Main circuit device
overheat

3. Air cooling fan of servo amplifier

stops.

1. Exchange the cooling fan or the servo

amplifier.

2. Reduce ambient temperature.

1. Ambient temperature of servo

motor is over 40 (104 ).

Review environment so that ambient
temperature is 0 to 40 (32 to 104 ).

2. Servo motor is overloaded.

1. Reduce load.
2. Review operation pattern.
3. Use servo motor that provides larger

output.

AL.46

Servo motor
overheat

Servo motor
temperature rise
actuated the
thermal sensor.

3. Thermal sensor in encoder is

faulty.

Change the servo motor.

1. Servo amplifier is used in excess

of its continuous output current.

1. Reduce load.
2. Review operation pattern.
3. Use servo motor that provides larger

output.

2. Servo system is instable and

hunting.

1. Repeat acceleration/

deceleration to execute auto tuning.

2. Change the auto tuning response

setting.

3. Set auto tuning to OFF and make gain

adjustment manually.

3. Machine struck something.

1. Review operation pattern.
2. Install limit switches.

4. Wrong connection of servo motor.

Servo amplifier’s output terminals
U, V, W do not match servo
motor’s input terminals U, V, W.

Connect correctly.

AL.50

Overload 1

Load exceeded
overload protection
characteristic of
servo amplifier.

5. Encoder faulty.

Checking method

When the servo motor shaft is
rotated with the servo off, the

cumulative feedback pulses do

not vary in proportion to the

rotary angle of the shaft but the

indication skips or returns midway.

Change the servo motor.