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7 load connection, 1 load wiring – AMETEK DCS-E 3kW Series User Manual

Page 34

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Installation

Sorensen DCS-E Series 3kW Supplies

2-10

M362295-01 Rev C

2.7 LOAD

CONNECTION

This section provides recommendations for load wiring and connecting as they apply to both
single and multiple load configurations.

2.7.1 Load

Wiring

When connecting load wiring to the power supply, you must consider the following factors:

the current carrying capacity of the wire,

the maximum load wiring length for operation with sense lines, and

noise and impedance effects of the load lines.

C

URRENT

C

ARRYING

C

APACITY

As a minimum, load wiring must have a current capacity greater than the output current rating of
the power supply. This ensures that the wiring will not be damaged even if the load is shorted.

The table below shows the maximum current rating, based on 450 amps per square centimeter,
for various gauges of wire rated for 105°C operation. Operation at the maximum current rating
results in approximately a 30-degree temperature rise for a wire operating in free air. Where
load wiring must operate in areas with elevated ambient temperatures or bundled with other
wiring, larger gauges or higher temperature-rated wiring should be used.

AWG Maximum

Current AWG Maximum

Current

16

7

4

106

14

11

2

170

12

18

1

209

10

23

1/0

270

8

39

2/0

330

6

67

3/0

350

L

OAD

W

IRING

L

ENGTH FOR

O

PERATION WITH

S

ENSE

L

INES

For applications using remote sensing, the voltage drop across each load line must be limited to
1V or less. Figure 2-8 shows the maximum allowable wire length that may be used for a given
load current and wire size to ensure that this limit is not exceeded.