Front of car viewed from underneath car, Charge air cooler installation – Vortech 2005-2010 Ford 4.6L 3v Mustang GT User Manual
Page 68
P/N: 4FU020-010 v6.2, 06-08-10
©2010 Vortech Engineering, LLC
All Rights Reserved, Intl. Corp. Secured
46
J.
V-POWER/BULLIT COMPRESSOR BYPASS VALVE
INSTALLATION
1. Assemble the bypass using the sup-
plied Maxflow Race Bypass valve, Ø 1.75" sili-
cone coupler with two #28 hose clamps,
Bypass "Y", and two lengths of 1" hose cut to
lengths of 16" and 17.5" with four #16 hose
clamps. (See Fig. 8J)
2. Attach the Maxflow Race Bypass Valve to the
flange located on the lower duct of the CAC
using the supplied hardware and gasket.
3. Attach one end of the Ø 1.75" silicone coupler
to the outlet of the bypass valve and secure
with #28 hose clamp.
4. Insert the Ø 1.75" side of the bypass "Y" into
the open end of the Ø 1.75" silicone coupler
and secure with #28 hose clamp.
5. Secure the two lengths of 1" hose cut to 16"
and 17.5" to the two outlets on the bypass "Y"
with #16 hose clamps (See Figure 8I-a for ori-
entation).
6. Leave the opposite ends of the 1" hose open
for future attachment to the air inlet box.
7. Attach a length of 5/32" vacuum hose to the
bypass valve and route to the vacuum port of
the fuel rail sensor.
8. Cut a section of the factory hose and install
the vacuum TEE that is provided (See Fig.
10-b).
9. Attach the vacuum hose from the bypass
valve to the TEE
#16 HOSE CLAMPS
(7R002-016)
BYPASS "Y"
Ø 1.75" X Ø 1.00"
(7P175-100)
RACE BYPASS VALVE
(8D204-001)
16" X Ø 1" HOSE
TRIM TO FIT
(7U034-016)
BLUE SLEEVE
Ø 1.75" X 4.00"
(7S175-400)
#28 HOSE CLAMPS
(7R002-028)
17.5" X Ø 1" HOSE
TRIM TO FIT
(7U034-016)
FRONT OF CAR
VIEWED FROM UNDERNEATH CAR
Fig. 8J
8. CHARGE AIR COOLER INSTALLATION
(CHARGE COOLED KITS ONLY), cont’d