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Front of car viewed from underneath car, Charge air cooler installation – Vortech 2005-2010 Ford 4.6L 3v Mustang GT User Manual

Page 68

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P/N: 4FU020-010 v6.2, 06-08-10

©2010 Vortech Engineering, LLC

All Rights Reserved, Intl. Corp. Secured

46

J.

V-POWER/BULLIT COMPRESSOR BYPASS VALVE

INSTALLATION

1. Assemble the bypass using the sup-

plied Maxflow Race Bypass valve, Ø 1.75" sili-

cone coupler with two #28 hose clamps,

Bypass "Y", and two lengths of 1" hose cut to

lengths of 16" and 17.5" with four #16 hose

clamps. (See Fig. 8J)

2. Attach the Maxflow Race Bypass Valve to the

flange located on the lower duct of the CAC

using the supplied hardware and gasket.

3. Attach one end of the Ø 1.75" silicone coupler

to the outlet of the bypass valve and secure

with #28 hose clamp.

4. Insert the Ø 1.75" side of the bypass "Y" into

the open end of the Ø 1.75" silicone coupler

and secure with #28 hose clamp.

5. Secure the two lengths of 1" hose cut to 16"

and 17.5" to the two outlets on the bypass "Y"

with #16 hose clamps (See Figure 8I-a for ori-

entation).

6. Leave the opposite ends of the 1" hose open

for future attachment to the air inlet box.

7. Attach a length of 5/32" vacuum hose to the

bypass valve and route to the vacuum port of

the fuel rail sensor.

8. Cut a section of the factory hose and install

the vacuum TEE that is provided (See Fig.

10-b).

9. Attach the vacuum hose from the bypass

valve to the TEE

#16 HOSE CLAMPS
(7R002-016)

BYPASS "Y"

Ø 1.75" X Ø 1.00"
(7P175-100)

RACE BYPASS VALVE
(8D204-001)

16" X Ø 1" HOSE

TRIM TO FIT

(7U034-016)

BLUE SLEEVE

Ø 1.75" X 4.00"
(7S175-400)

#28 HOSE CLAMPS
(7R002-028)

17.5" X Ø 1" HOSE

TRIM TO FIT

(7U034-016)

FRONT OF CAR

VIEWED FROM UNDERNEATH CAR

Fig. 8J

8. CHARGE AIR COOLER INSTALLATION

(CHARGE COOLED KITS ONLY), cont’d