Charge air cooler installation – Vortech 2005-2010 Ford 4.6L 3v Mustang GT User Manual
Page 67

P/N: 4FU020-010 v6.2, 06-08-10
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All Rights Reserved, Intl. Corp. Secured
45
Fig. 8I
1.
Assemble the bypass using a piece of 1"
hose cut to 11" long and a piece cut to
13" long and four #16 hose clamps.
2.
Attach the 11" piece of hose to the inlet
of the bypass and secure with a clamp.
3.
Secure the 13" piece to the outlet of the
valve, securing it with a clamp. (See Fig.
8I.)
4.
Attach the bypass assembly to the
charge cooler. The 11" long piece will be
attached to the charge cooler. Secure
with clamps. Leave the 13" long section
open for future attachement to the air
inlet.
5.
Attach a length of 5/32" vacuum hose to
the bypass valve and route to the vacu-
um port of the fuel rail sensor.
6.
Cut a section of the factory hose and
install the vacuum TEE that is provided.
(See Fig. 10-b)
7.
Attach the vacuum hose from the
bypass valve to the TEE.
11" x 1" HOS E
Ø
(TRIM TO FIT)
TO DISCHARGE
TUBE
13" x 1" HOS E
Ø
(TRIM TO FIT)
TO MANIFOLD PRESSURE/VACUUM
#16 HOSE CLAMPS
BYPASS
VALV E
TO INLET
DUCT
8. CHARGE AIR COOLER INSTALLATION
(CHARGE COOLED KITS ONLY), cont’d
I. COMPRESSOR BYPASS VALVE
INSTALLATION (V-POWER/BULLIT KITS SKIP TO
8J)