Charge air cooler installation, Cont’d – Vortech 2005-2010 Ford 4.6L 3v Mustang GT User Manual

Page 61

P/N: 4FU020-010 v6.2, 06-08-10

Fig. 8E-d

Fig. 8E-e

10mm HEADED

BOLT

Fig. 8E-f

3/4" HOSE ATTACHED

TO FACTORY 1" HOSE

Fig. 8E-g

8. CHARGE AIR COOLER INSTALLATION (

CHARGE COOLED KITS ONLY

), cont’d

Remove the 10mm headed bolt that secures

the back of the ECU and the power distribu-

tion box. (See Fig. 8E-d.)

Install the coolant reservoir. Secure the front

of the reservoir with the factory fastener

removed previously. (See Fig.

8E-e.)

7.1 Attach the rear mounting bracket with the

surge tank mounting bracket to the strut tower

using the factory strut mounting hardware.

(See Fig. 8E-f.)

7.2 (Bullitt Only) Attach bracket 4FU010-061 on

the underside of the 4FU010-091 reservoir

bracket to ensure clearance from strut tower

brace.

Attach a length of 3/4" hose (approximately

22" long) to the 3/4" bung on the front of the

coolant reservoir. Secure using one of the #10

hose clamps provided. Route the open end of

the hose to the 1" hose previously connected

to the factory coolant reservoir. Connect and

secure the two hoses using the 3/4" x 1" hose

union, the factory 1" spring clamp and the #10

hose clamp provided.

NOTE: Leave this bolt loose for final adjustment in a

later step.

ENGINE COOLANT RESERVOIR

INSTALLATION (2007-2010 Models Only),

cont’d

SURGE TANK

RESERVOIR

BRACKET

COOLANT

RESERVOIR

BRACKET