Reznor SSCDBL Parts Manuals - Manual (Page 12)

Form P-SC, P/N 269822R3, Page 12
Replacement
Pilot Kits:
Natural Gas -
P/N 110861
Propane -
P/N 110862
Protective
Boot,
P/N 112648
Effective with replacement pilots purchased beginning
9/91, the crimp-on connector and protective boot are
required (in the kit or separately) on units equipped with a
Model G60 or G67BG-NG-2 ignition controller.
(NOTE: These parts are not required when the ignition
controller is a Model G67BG-5 or G770NGC-4.)
Crimp-on, 90°
Rajah Terminal
Connector,
P/N 112647
4. Slide the protective boot over
the terminal. Holding the
boot, attach the 90° Rajah
terminal to the ignitor lead
Rajah connector on the Model
G60 or G67BG/NG-2 ignition
controller.
Instructions for connecting ignitor lead on replacement spark pilots to Model G60 & G67 ignition controllers:
1. Identify the ignitor wire attached to the pilot electrode. Slip the 90° protective boot on to the wire, as illustrated .
2. On the "open" leg of the 90° crimp-on terminal (P/N 112647), locate a flat, triangular spike tab punched in the metal. With the tip of a small,
straight screwdriver, force the spike tab toward the inside of the connector. Straighten the tab to a vertical position.
3. Insert the ignitor wire into that same connector leg (just to the 90 ° bend) and push the wire onto the protruding spike tab, making sure that
the tab penetrates the insulation. (Do not strip the ignitor wire.) Using a crimping tool or pliers, squeeze the sides of the terminal to form a "C"
shape. The ignitor wire should now be firmly held by the terminal.
Step 1) Slip Boot
over End of Wire
Install boot
and terminal on ignitor wire.
Step 2 & 3) Attach
90°, Crimp-on
Terminal
Step 4) Attach
to Ignition
Controller
1N,1P
2N, 2P
4
5*
6*
3
Horizontal Spark Pilot -
Models SC, SCA, SCB,
SCE, SSCBL
prior to Series 6
5
Vertical Spark Pilot
for Models SC, SCA,
SCB, SCE Series 6
and SSCBL
4
3
2
1
Replacement
Pilot Kits
Natural Gas - P/N 131457
Propane - P/N 131458
Code P/N Component Description
1 125251 Natural Gas Pilot Assembly with orifice, pilot tubing, flame probe;
less flame sensor lead and fitting (J/C J981HKW 9731-713)
125671 Propane Pilot Assembly with orifice, pilot tubing, flame probe; less
flame sensor lead and fitting (J/C J981HKW 9715-413)
2 93973 Natural Gas Orifice only, #9731-713 (brass)
126024 Propane Orifice only, #9715-413 (black)
3 98698 Pilot Tubing, 1/8" OD x 18" lg (J/C #B10499-995-11)
97572 Compression Fitting FTG75 (2 required when replacing pilot tubing)
4 126104 Flame probe, J/C Y75AA-2
5 126101 Auxiliary flame probe with bracket, J/C Y75 GB-1
6 125401 (2) Sensor lead assembly, 18 ga. x 14", 150°C
Code P/N Component Description
1N 61145
Natural gas pilot with orifice, high tension lead,
flame probe (less pilot tubing & sensor lead)
1P 61146
Propane pilot with orifice, high tension lead, flame
probe (less pilot tubing & sensor lead)
2N 63088 Natural gas pilot orifice only (7221)
2P 37801 Propane pilot orifice only (4209)
3
5145 Pilot tubing, 22" long
9664 Nut with breakaway ferrules (2 required)
4 44675 Sensor lead 9" long
5* 112647 Crimp-on, 90° Rajah terminal connector
6* 112648 90° Boot Terminal Protector
Code 129 - Pilots
Pilot High Pressure (Natural 12” w.c. minimum; Propane 15” w.c. minimum)
136
135
Main Burner Low Pressure
(Natural 5” w.c. minimum;
Propane 11” w.c. minimum)
146
142 To pilot
140
Incoming Gas
Manual Shutoff Valve Safety Valve
(Pilot port is plugged)
Redundant Valve
Key:
NO = Normally Open
NC = Normally Closed
Main Burner High
Pressure (Natural Gas
4” w.c. minimum;
Propane 9” w.c.
minimum)
Codes 130-143 - Illinois School Code, Option BM12 (applies to Model SCE Series 6 and Model SSCBL)
Special Manifold Components
Code Description P/N
Components for Illinois School Code Manifold (Option BM12 is no longer
required but was available on SCE and SSCBL
130 Low Gas Pressure Switch, see page 6, Code 41 or 42
131 High Gas Pressure Switch, see page 6, Code 43
132 Vent Limiter, Maxitrol A1209, see page 6
133 Pressure Switch Brackets (3-7)100261
134 Manual Gas Valve (one per unit), page 11
135 Manual Pilot Shutoff (one per unit), page 11
136 Safety Solenoid Valve (one per unit)
88242
137 Pilot Valve (one per unit) 25787
138 Pilot Valve Bracket 100262
139 Relay SPDT - Order Replacement Kit, P/N 263527
140 Relay SPST - Order Replacement Kit, P/N 263527
141 Pilot Regulator, Maxitrol 400S
86965
142 Switch Push Button (Alarm Silencing) 110130
143 Alarm Bell (Adaptable Edwards #340-465, 24V) 110131