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Proheat X45–School Bus User Manual

Page 80

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5-23

SECTION 5. TROUBLESHOOTING & REPAIR

The X45 fuel gear pump is driven by the same motor as the compressor.

Therefore, there is NO fuel pump electrical diagnostic code. A FUEL PUMP

diagnostic code would indicate a fault in the PCM only.

A short or open circuit fault in the motor that drives the fuel pump will be

indicated by a COMPRESSOR diagnostic code.

8 Fuel Pump

A COMPRESSOR diagnostic code indicates an open circuit in the wire harness, a

short in the wire harness between the positive and negative leads or an internal

short in the motor. This component is ground side switched in the PCM.

Symptom:

Air Compressor not running (code indicated)

Check:

Air Compressor wiring & function

a)

That compressor is connected to harness correctly.

(See PROHEAT Wiring Diagram page 1-4)

b)

The connector pins for damage or corrosion.

c)

Harness for pinched or abraded wires.

d)

Test compressor. If it tests OK replace PCM.

(See Figures 5-7 & 5-8 and Test Procedure)

Test Procedure:

a)

Connect air compressor directly to a power source

of the rated voltage (12/24 Volts) and see if the motor runs.

If not, replace the compressor.

b)

Measure air compressor motor resistance. Use a multimeter

to measure the resistance across the compressor connector

pins. If resistance shows an open or short circuit, replace the

compressor assembly.

c)

Measure air compressor current. Use test lead part #967921K,

as described on Service Bulletin #967329 in the Appendix.

Figure 5-21

Compressor Test

MODEL

CURRENT DRAW (Amps)

X45-12

3.50 - 5.00 @ 12 Volts

X45-24

1.50 - 3.00 @ 24 Volts

PRESSURE
ADJUSTING
SCREW

9 Compressor

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