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Installation guidelines – Waterworks Boulevard Thermostatic with Shutoff Trim with Metal Lever Handle User Manual

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Boulevard Thermostatic Valve With On/Off Control

07/06

W A T E R W O R K S

®

These guidelines have been prepared for the professional contractor to aid in the installation of:

BOULEVARD THERMOSTATIC VALVE WITH ON/OFF CONTROL

(GUSV46R and BDSV58)
All dimensions are based on original specifications and are subject to change and variation.

Please consult your Design Associate for current specifications.

Installation Guidelines

1

17. For additional fittings that will have water flowing to it,

install a wall valve or diverter valve (both provided

separately) at the same rough in depth and according to

the flow direction arrow marked on the wall valve or

diverter valve body.

18. The bottom port of the valve body is plugged (1a),but

can be used to supply water to other fittings.

19. IMPORTANT: The opening in the finished wall surface is

larger than the tile guard (4) provided with the valve.

Verify trim dimensions to determine ideal opening in the

finished wall.

FLUSH OUT THE SYSTEM:

The supply lines must be flushed out to prevent clogging of

the filter screens. Failure to flush the lines will permanently

damage the cartridge and void the warranty.

20. The valve body is shipped with the flush plate installed

(2,3) but without the cartridge installed and is ready for

flushing the lines.

21. Turn on the water supply to flush out the lines then

inspect all connections for leaks.

22. After the lines are flushed, turn off the water supply,

unthread the 2 cover screws (3), then remove the flush

plate(2).

23. Install the cartridge/cover plate (2a) using the 2 cover

screws and turn off the service stops.

FINISH:

Please refer to the specification diagrams

Use only a protected smooth-jawed, or strap wrench on

any finished surface.

24. Attach the threaded sleeve(5) to the cover(2a). Slide the

escutcheon plate (8) over the sleeve. Mark the threaded

sleeve(5) in preparation of cutting

3

/

16

” beyond where it

protrudes through the escutcheon plate.

25.Remove the plate and threaded sleeve so that the

threaded sleeve (5) can be cut. Be sure not to cut the

end with internal threads. File the cut edge with care.

26. Reattach the threaded sleeve (5) and place the wall

plate (8) over it.

27. Place cap (7) onto threaded sleeve (5).This should lock

the escutcheon plate against the finished wall.

28. With the escutcheon plate (8) tight against the wall

temporarily attach the handle trim (11).

29. Measure from the base of the handle trim escutcheon

(11) to the face of the escutcheon plate (8). Remove

the handle trim and retain this measurement.

30. Cut the amount measured in the previous step from the

valve stem (13) and threaded sleeve (12) so that the

handle trim (11) becomes flush with the escutcheon

plate (8) when reinstalled.

31. Reattach the handle trim (11) and check to ensure it is

flush with the escutcheon plate (8). If necessary, cut the

valve stem and threaded sleeve further to make flush.

32. Introduce the square tube (6) into the cap (7) and set it

completely onto the axis of the thermostatic cartridge

(2a). See figure 1a.

33. Mark the square tube (6) and cut so that it is behind

1/8" from the end of the cap (7). After cutting, reinsert

the square tube.

34. Carefully turn on the water supply and check all connec-

tions for leaks.

EXTREMELY IMPORTANT:

Adjusting the temperature

35. IMPORTANT:The risk of scalding exists until the installer

has properly calibrated the temperature setting.

SETTING THE HIGH TEMPERATURE LIMIT:

36. Adjust the water to the maximum desired

temperature.Temperature adjustments are made by

inserting a flat screwdriver into the square tube (6) and

turning clockwise for cooler temperatures and counter-

clockwise for hotter temperatures.

37.Place the handle trim adapter (9) over the cap (7) and

rotate to the full hot position. Now lock the handle trim

adapter (9) in place using the set screws provided.

38. Attach the handle trim to the adapter (9) with the

pointer in the full hot position.

39. Rotate the lever to the left and to the right to ensure

the valve is functioning properly.

40. Temperature settings should be checked periodically to

ensure the high temperature limit is maintained.

If further assistance is required, please contact Product

Support at 1-800-927-2120 (8am-7pm EST)..