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Tweco 211i Fabricator User Manual

Page 4

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TABLE OF CONTENTS

SECTION 1: SAFETY INSTRUCTIONS AND WARNINGS ............................................... 1-1

1.01

Arc Welding Hazards ....................................................................................... 1-1

1.02

General Safety Information For Victor CS Regulator ......................................... 1-5

1.03

Principal Safety Standards .............................................................................. 1-7

1.04

Symbol Chart .................................................................................................. 1-8

1.05

Precautions De Securite En Soudage A L’arc .................................................. 1-9

1.06

Dangers relatifs au soudage à l’arc ................................................................. 1-9

1.07

Informations Générales de Sécurité .............................................................. 1-14

1.08

Principales Normes De Securite ................................................................... 1-16

1.09

Graphique de Symbole .................................................................................. 1-17

1.10

Declaration Of Conformity ............................................................................ 1-18

SECTION 2: INTRODUCTION ............................................................................. 2-1

2.01

How To Use This Manual ................................................................................ 2-1

2.02

Equipment Identification ................................................................................. 2-1

2.03

Receipt Of Equipment ..................................................................................... 2-1

2.04 Description ..................................................................................................... 2-1
2.05

Transportation Methods .................................................................................. 2-2

2.06

User Responsibility ......................................................................................... 2-2

2.07

Fabricator 211i Portable System Package (Part No. W1004201) .................... 2-2

2.08

Duty Cycle ....................................................................................................... 2-3

2.09 Specifications ................................................................................................. 2-4
2.10

Optional Accessories ...................................................................................... 2-6

2.11

Volt-Ampere Curves ........................................................................................ 2-7

SECTION 3: INSTALLATION, OPERATION AND SETUP ................................................ 3-1

3.01 Environment ................................................................................................... 3-1
3.02 Location .......................................................................................................... 3-1
3.03 Ventilation ....................................................................................................... 3-1
3.04

Electricity Supply ........................................................................................... 3-1

3.05

Electromagnetic Compatibility ........................................................................ 3-4

3.06

Victor Regulator .............................................................................................. 3-5

3.07

Leak Testing The System ................................................................................ 3-8

3.08

When You Finish Using The Regulator ............................................................ 3-8

3.09

Storage Of The Regulator ............................................................................... 3-8

3.10

Fabricator 211i Power Source Controls, Indicators And Features ................... 3-9

3.11

Attaching the TWECO Fusion 220A MIG Gun ................................................ 3-16

3.12

Installing 33/44 lb Spool (12" diameter) ...................................................... 3-17

3.13

Installing 12.5 lb Spool ( 8" diameter) .......................................................... 3-18

3.14

Installing 1 lb Spool (4" diameter) ................................................................ 3-19

3.15

Inserting Wire Into The Wire Feed Mechanism ............................................. 3-20

3.16

Feed Roller Pressure Adjustment .................................................................. 3-21

3.17

Changing the Feed Roll ................................................................................. 3-21

3.18

Wire Reel Brake ............................................................................................ 3-22

3.19

Setup For MIG (GMAW) Welding With Gas Shielded MIG Wire .................... 3-22

3.20

Setup For MIG (FCAW) Welding With Flux Core (Gasless) Wire ................... 3-23

3.21

Setup For SPOOL GUN MIG (GMAW) Welding With Gas Shielded MIG Wire 3-25

3.22

Setup For LIFT TIG (GTAW) Welding ............................................................. 3-26

3.23

Setup For STICK (SMAW) Welding .............................................................. 3-28

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