Tweco 15XC CE Merlin PAK - Manual (Page 79)

Manual 0-2529 4 - 7 SERVICE
4.5 HAND TORCH LEADS REPLACEMENT
Disconnect primary power to the system before
disassembling the torch, leads, or power supply.
Refer to Figure 4-C (page 4-3) and:
1. Roll the torch switch sheath up over the handle to
expose the two torch switch connectors.
2. Remove the tape from the end of the leads sleeving
and pull the sleeving back approximately one foot (0.3
m).
3. Remove the tape from the two single-pin torch switch
connectors and disconnect the torch switch leads.
4. With a twisting motion, pull the handle from the torch
head. Slide the handle back over the leads to expose
the leads connections.
5. Remove the tape that secures the lead connections
around the insulating tab. Disconnect the plasma,
secondary, coolant supply, and coolant return leads
from the torch head.
Figure 4-E Leads Connections at the Power Supply
Hand Torch Leads
Replacement
WARNING
Control Cable
(Hand Torch Only)
Secondary Lead
Shielded Inner Leads Sleeving
(Machine Torch Only)
Torch Leads Shield Assembly
Hose Clamp
Torch Leads Boot
Nylon Outer Leads Sleeving
Coolant Return Lead
Coolant Supply Lead
Plasma Lead
A-00903