Nitrogen plasma / air secondary, Electrode tip shield cup pcm-150 torch head – Tweco 15XC CE Merlin PAK User Manual
Page 70
OPERATION
3 - 36
Manual 0-2529
Automated Cutting Speeds (continued)
Aluminum
Air Plasma / Air Secondary
General purpose cutting
Plasma @ 60 psi (4.1 bar)
Secondary @ 60 psi (4.1 bar)
Nitrogen Plasma / Air Secondary
General purpose cutting
Plasma @ 60 psi (4.1 bar)
Secondary @ 60 psi (4.1 bar)
NOTES:
1. Kerf widths are listed as the width of the cut at the bottom of the plate.
2. Speed, kerf width, voltage and standoff data represent realistic starting points. Adjustments may be
required to obtain optimum results.
3. The copper shield cup (9-5790) is recommended for general machine cutting. When the clear-the-plate
function of a height control is required, then the short copper shield cup (9-5801) is recommended.
4. Nitrogen plasma with CO2 secondary may be used. CO2 flowrate is 240 scfh, which requires six 50 lb
cylinders manifolded together or a bulk CO2 system. Shop compressed air is a good alternative if pro-
viding the required CO2 flowrate is not feasible.
Electrode
Tip
Shield Cup
PCM-150 Torch Head
A-03448
Material Thickness
Tip
Electrode Output Volts Amperage Speed (Per Minute)
Standoff
Pierce Height
Pierce
inches
mm
Cat #
Cat #
vdc
Amps
inches
meters
inches
mm
inches
mm
Delay (Sec)
inches
mm
16 ga
1.3
9-5747
9-5749
100
80
300
7.62
0.125
3.2
0.187
4.7
0.1
0.035
0.9
14 ga
1.6
9-5746
9-5749
110
150
300
7.62
0.187
4.7
0.187
4.7
0.1
0.055
1.4
10 ga
2.6
9-5746
9-5749
115
150
250
6.35
0.187
4.7
0.187
4.7
0.1
0.055
1.4
7 ga
3.7
9-5746
9-5749
120
150
200
5.08
0.312
7.9
0.375
9.5
0.2
0.055
1.4
1/4
6.4
9-5746
9-5749
125
150
150
3.81
0.312
7.9
0.375
9.5
0.2
0.055
1.4
3/8
9.5
9-5746
9-5749
130
150
95
2.41
0.312
7.9
0.375
9.5
0.4
0.055
1.4
1/2
12.7
9-5746
9-5749
135
150
80
2.03
0.312
7.9
0.375
9.5
0.6
0.055
1.4
3/4
19.1
9-5746
9-5749
145
150
40
1.02
0.312
7.9
0.500
12.7
0.8
0.065
1.7
1
25.4
9-5746
9-5749
150
150
25
0.64
0.312
7.9
0.500
12.7
1.5
0.065
1.7
Kerf Width
Material Thickness
Tip
Electrode Output Volts Amperage Speed (Per Minute)
Standoff
Pierce Height
Pierce
inches
mm
Cat #
Cat #
vdc
Amps
inches
meters
inches
mm
inches
mm
Delay (Sec)
inches
mm
16 ga
1.3
9-5766
9-5754
100
80
300
7.62
0.125
3.2
0.187
4.7
0.1
0.035
0.9
14 ga
1.6
9-5767
9-5754
110
150
325
8.26
0.187
4.7
0.187
4.7
0.1
0.055
1.4
10 ga
2.6
9-5767
9-5754
115
150
275
6.99
0.187
4.7
0.187
4.7
0.1
0.055
1.4
7 ga
3.7
9-5767
9-5754
120
150
225
5.72
0.312
7.9
0.375
9.5
0.2
0.055
1.4
1/4
6.4
9-5767
9-5754
125
150
180
4.57
0.312
7.9
0.375
9.5
0.2
0.055
1.4
3/8
9.5
9-5767
9-5754
130
150
130
3.30
0.312
7.9
0.375
9.5
0.4
0.055
1.4
1/2
12.7
9-5767
9-5754
135
150
100
2.54
0.312
7.9
0.375
9.5
0.6
0.055
1.4
3/4
19.1
9-5767
9-5754
145
150
55
1.40
0.312
7.9
0.500
12.7
0.8
0.065
1.7
1
25.4
9-5767
9-5754
155
150
30
0.76
0.312
7.9
0.500
12.7
1.5
0.065
1.7
Kerf Width